2004 Lexus ES330 cooling

IN CASE OF AN EMERGENCY
321
IF YOUR VEHICLE OVERHEATS
If your engine coolant temperature gauge indicates
overheating, if you experience a loss of power, or if you
hear a loud knocking or pinging noise, the engine has
probably overheated.
When the engine overheats
Pull safely off the road, stop the vehicle and turn on your
emergency flashers. Put the transmission in Pº and apply the
parking brake.
A: If steam is coming from your engine:
Turn off the engine. Leave the hood closed until there is no sign
of steam or coolant. Your engine could have been seriously
damaged already. Call your Lexus dealer for assistance.
CAUTION
To help avoid personal injury, keep the hood closed until
there is no steam. Escaping steam or coolant is sign of
very high pressure.
B: If no steam is coming from your engine:
Leave the engine running and turn off the air conditioning.
Check the following.
Is the cooling fan operating?
Is the coolant in the acceptable range?
CAUTION
When the engine is running, keep hands and clothing
away from the moving fan and engine drive belt.
Do not attempt to remove the radiator cap when the
engine and radiator are hot. Serious injury could
result from scalding hot fluid and steam blown out
under pressure.
If the cooling fan is not operating or the coolant is not in the
acceptable range, turn off the engine and call your Lexus
dealer.
If both conditions are O.K., after the engine coolant
temperature has cooled to normal, continue driving your
vehicle.
If the engine coolant temperature does not cool down, or your
vehicle overheats again, have it checked as soon as possible
by your Lexus dealer.

61E080
INTRODUCTION
355
ENGINE COMPARTMENT OVERVIEW
1Power steering fluid
reservoir
2Engine oil filler cap
3Brake fluid reservoir
4Fuse box
5Battery
6Radiator
7Condenser
8Electric cooling fans
9Engine oil level
dipstick
10Washer fluid tank
11Engine coolant
reservoir

INTRODUCTION
356
DO-IT-YOURSELF SERVICE
PRECAUTIONS
If you perform maintenance yourself, be sure to follow the
correct procedure given in this Section.
You should be aware that improper or incomplete servicing
may result in operating problems.
Performing do-it-yourself maintenance during the warranty
period may affect your warranty coverage. Read the separate
Lexus Warranty statement for details and suggestions.
This Section gives instructions only for those items that are
relatively easy for an owner to perform. As explained in
Section 5, there are still a number of items that must be
performed by a qualified technician with special tools.
For information on tools and parts for do-it-yourself
maintenance, see Parts and toolsº on page 358.
Utmost care should be taken when working on your vehicle to
prevent accidental injury. Here are a few precautions that you
should be especially careful to observe:
CAUTION
When the engine is running, keep hands, clothing,
and tools away from the moving fan and engine drive
belt. (Removing rings, watches, and ties is
advisable.)
Right after driving, the engine compartment Ð the
engine, radiator, exhaust manifold and power
steering fluid reservoir, etc. Ð will be hot. So be
careful not to touch them. Oil and other fluids may
also be hot.
Do not smoke, cause sparks or allow open flames
around fuel or the battery. Their fumes are
flammable.
Do not get under your vehicle with just the body jack
supporting it. Always use automotive jack stands or
other solid supports.
Be sure that the ignition is off if you work near the
electric cooling fans or radiator grille. With the
ignition on, the electric cooling fans will
automatically start to run if the engine coolant
temperature is high and/or the air conditioning is on.
Use eye protection whenever you work on or under
your vehicle where you may be exposed to flying or
falling material, fluid spray, etc.
Be extremely cautious when working on the battery.
It contains poisonous and corrosive sulfuric acid.

ENGINE
364Ð COOLING SYSTEM
Capacity
9.2 L (9.7 qt., 8.2 lmp. qt.)
Coolant typeToyota Super Long Life Coolantº or similar high quality ethylene glycol
based non-silicate, non-amine, non-nitrite, and non-borate coolant
with long-life hybrid organic acid technology
Do not use plain water alone.
NOTE:
Toyota Super Long Life Coolantº is filled in your Lexus vehicle at factory fill. In order to avoid technical problems, only use Toyota
Super Long Life Coolantº or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, and non-borate coolant
with long-life hybrid organic acid technology. Please contact your Lexus dealer for further details.
Ð IGNITION SYSTEM
Spark plug Ð Make DENSO
NGK
Ð Gap
SK20R11
IFR6A11
1.1 mm (0.043 in.)
Ð ELECTRICAL SYSTEM
Battery Open voltage at 20C (68F):
Charging rates
12.7 V Fully charged
12.3 V Half charged
11.9 V Discharged
[Voltage that is checked 20 minutes after the key is removed with all the
lights turned off]
5 A max.

ENGINE
368
CAUTION
Inspect the ground under the vehicle before restarting
the engine. If you find that liquid has leaked onto the
ground, it is the fuel system has been damaged and it is
in need of repair. In this case, do not restart the engine.
FACTS ABOUT ENGINE OIL
CONSUMPTION
Functions of engine oil
Engine oil has the primary function of lubricating and cooling
the inside of the engine, and plays a major role in maintaining
the engine in proper working order.
Engine oil consumption
It is normal that an engine should consume some engine
oil during normal engine operation. The causes of oil
consumption in a normal engine are as follows.
Oil is used to lubricate pistons, piston rings and cylinders.
A thin film of oil is left on the cylinder wall when a piston
moves downwards in the cylinder. High negative pressure
generated when the vehicle is decelerating sucks some of
this oil into the combustion chamber. This oil as well as
some part of the oil film left on the cylinder wall is burned by
the high temperature combustion gases during the
combustion process.
Oil is also used to lubricate the stems of the intake valves.
Some of this oil is sucked into the combustion chamber
together with the intake air and is burned along with the fuel.
High temperature exhaust gases also burn the oil used to
lubricate the exhaust valve stems.
The amount of engine oil consumed depends on the
viscosity of the oil, the quality of the oil and the way the
vehicle is driven.

ENGINE
376If the coolant level drops within a short time after replenishing,
there may be a leak in the system. Visually check the radiator,
hoses, engine coolant filler cap, radiator cap and drain cock
and water pump.
If you can find no leak, have your Lexus dealer test the cap
pressure and check for leaks in the cooling system.
CAUTION
To prevent burning yourself, do not remove the radiator
cap when the engine is hot.
Coolant type selection
Use of improper coolants may damage your engine cooling
system.
Only use Toyota Super Long Life Coolantº or similar high
quality ethylene glycol based non- silicate, non- amine,
non- nitrite, and non- borate coolant with long- life hybrid
organic acid technology. (Coolant with long-life hybrid organic
acid technology consists of the combination of low phosphates
and organic acids.)
Toyota Super Long Life Coolantº is pre- mixed with 50%
coolant and 50% deionized water. This coolant provides
protection down to about -35C (-31F).
NOTICE
Do not use plain water alone.

ENGINE
377 Lexus recommends Toyota Super Long Life Coolantº which
has been tested to ensure that it will not cause corrosion nor
result in malfunction of your engine coolant system with proper
usage. Toyota Super Long Life Coolantº is formulated with
long- life hybrid organic acid technology and has been
specifically designed to avoid engine cooling system
malfunction on Lexus vehicles.
Toyota Super Long Life Coolantº is pre- mixed with 50%
coolant and 50% distilled water. This coolant provides
protection down to about -35C (-31F).
Please contact your Lexus dealer for further details.
CHECKING THE RADIATOR AND
CONDENSER
If either of the above parts are extremely dirty or you are not
sure of their condition, take your vehicle to a Lexus dealer.
CAUTION
To prevent burning yourself, be careful not to touch the
radiator, condenser or intercooler when the engine is
hot.
NOTICE
To prevent damage to the radiator and condenser, do
not perform the work by yourself.

CHASSIS
407
Wheel selection
When replacing wheels, care should be taken to ensure
that they are equivalent to those removed in load capacity,
diameter, rim width, and offset.
Correct replacement wheels are available at your Lexus
dealer.
A wheel of a different size or type may adversely affect
handling, wheel and bearing life, brake cooling,
speedometer/odometer calibration, stopping ability, headlight
aim, bumper height, vehicle ground clearance, and tire or snow
chain clearance to the body and chassis.
CAUTION
Do not use wheels other than the manufacturer's
recommended size, as this may cause dangerous
handling characteristics resulting in loss of control.
Otherwise, an accident may occur resulting in death or
serious injuries.
ALUMINUM WHEEL PRECAUTIONS
When installing aluminum wheels, check that the wheel nuts
are tight after driving your vehicle the first 1600 km (1000
miles).
If you have rotated, repaired, or changed your tires, check
that the wheel nuts are still tight after driving 1600 km (1000
miles).
When using tire chains, be careful not to damage the
aluminum wheels.
Use only the Lexus wheel nuts and wrench designed for
your aluminum wheels.
When balancing your wheels, use only Lexus balance
weights or equivalent and a plastic or rubber hammer.
As with any wheel, periodically check your aluminum
wheels for damage. If damaged, replace immediately.