2004 INFINITI FX35 service

ASSEMBLY
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Revision: 2004 November 2004 FX35/FX45
ASSEMBLYPFP:00000
Assembly (1)ACS007HD
1. As shown in the right figure illustration, use a drift [commercial
service tool φ22mm (0.87in)] to drive manual shaft oil seals into
the transmission case until it is flush.
CAUTION:

Apply ATF to manual shaft oil seals.

Do not reuse manual shaft oil seals.
2. Install detent spring and spacer in transmission case.
3. Install manual shaft to transmission case.
4. Install parking rod to manual plate.
SCIA5259E
: 7.9 N·m (0.81 kg-m, 70 in-lb)
SCIA5248E
SCIA5716E
SCIA5220E

AT-348
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2004 November 2004 FX35/FX45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsACS002S2
*1: Refer to MA-12, "Fluids and Lubricants" .
Vehicle Speed When Shifting GearsACS002S3
2WD MODELS

At half throttle, the accelerator opening is 4/8 of the full opening.
AW D M OD E LS

At half throttle, the accelerator opening is 4/8 of the full opening.

At half throttle, the accelerator opening is 4/8 of the full opening. Applied modelVQ35DE engine VK45DE engine
2WD AWD
Automatic transmission model RE5R05A
Transmission model code number 92X07 92X08 92X11
Stall torque ratio 2.0: 1
Transmission gear ratio1st 3.540
2nd 2.264
3rd 1.471
4th 1.000
5th 0.834
Reverse 2.370
Recommended fluid NISSAN Matic J ATF*1
Fluid capacity 10.3 liter (10-7/8 US qt, 9-1/8 Imp qt)
CAUTION:

Use only Genuine Nissan Matic J ATF. Do not mix with other fluid.

Using automatic transmission fluid other than Genuine Nissan Matic J ATF will deteriorate in drive ability and automatic
transmission durability, and may damage the automatic transmission, which is not covered by the warranty.
Engine model VQ35DE
Throttle positionVehicle speed km/h (MPH)
D
1 →D2D2 →D3D3 →D4D4 →D5D5 →D4D4 →D3D3 →D2D2 →D1
Full throttle 68 - 72
(42 - 45)106 - 114
(66 - 71)164 - 174
(102 - 108)235 - 245
(146 - 152)231 - 241
(144 - 150)154 - 164
(96 - 102)89 - 97
(55 - 60)37 - 43
(23 - 27)
Half throttle 54 - 58
(34 - 36)83 - 91
(52 - 57)126 - 136
(78 - 85)158 - 168
(98 - 104)103 - 113
(64 - 70)74 - 84
(46 - 52)34 - 42
(21 - 26)11 - 1 5
(7 - 9)
Engine model VQ35DE
Throttle positionVehicle speed km/h (MPH)
D
1 →D2D2 →D3D3 →D4D4 →D5D5 →D4D4 →D3D3 →D2D2 →D1
Full throttle 62 - 66
(39 - 41)96 - 104
(60 - 65)149 - 159
(93 - 99)213 - 223
(132 - 139)209 - 219
(130 - 136)121 - 131
(75 - 81)81 - 89
(50 - 55)39 - 43
(24 - 27)
Half throttle 49 - 53
(30 - 33)75 - 83
(47 - 52)114 - 124
(71 - 77)141 - 151
(88 - 94)94 - 104
(58 - 65)66 - 76
(41 - 47)31 - 39
(19 - 24)11 - 1 5
(7 - 9)
Engine model VK45DE
Throttle positionVehicle speed km/h (MPH)
D
1 →D2D2 →D3D3 →D4D4 →D5D5 →D4D4 →D3D3 →D2D2 →D1
Full throttle 64 - 68
(40 - 42)98 - 106
(61 - 66)152 - 162
(94 - 101)219 - 229
(136 - 142)215 - 225
(134 - 140)136 - 146
(85 - 91)85 - 93
(53 - 58)41 - 45
(25 - 28)
Half throttle 31 - 35
(19 - 22)59 - 67
(37 - 42)100 - 110
(62 - 68)166 - 176
(103 - 109)107 - 117
(66 - 73)65 - 75
(40 - 47)38 - 46
(24 - 29)12 - 16
(7 - 10)

SERVICE DATA AND SPECIFICATIONS (SDS)
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Revision: 2004 November 2004 FX35/FX45
Vehicle Speed When Performing and Releasing Complete Lock-up ACS002S4
2WD MODELS

At closed throttle, the accelerator opening is less than 1/8 condition.

At half throttle, the accelerator opening is 4/8 of the full opening.
AWD MODELS

At closed throttle, the accelerator opening is less than 1/8 condition.

At half throttle, the accelerator opening is 4/8 of the full opening.

At closed throttle, the accelerator opening is less than 1/8 condition.

At half throttle, the accelerator opening is 4/8 of the full opening.
Vehicle Speed When Performing and Releasing Slip Lock-upACS002S5
2WD MODELS

At closed throttle, the accelerator opening is less than 1/8 condition.
AWD MODELS

At closed throttle, the accelerator opening is less than 1/8 condition. Engine model VQ35DE
Throttle positionVehicle speed km/h (MPH)
Lock-up “ON” Lock-up “OFF”
Closed throttle 63 - 73 (39 - 45) 40 - 48 (25 - 30)
Half throttle 196 - 204 (122 - 127) 153 - 161 (95 - 100)
Engine model VQ35DE
Throttle positionVehicle speed km/h (MPH)
Lock-up “ON” Lock-up “OFF”
Closed throttle 59 - 67 (37 - 42) 56 - 64 (35 - 40)
Half throttle 178 - 186 (111 - 116) 139 - 147 (86 - 91)
Engine model VK45DE
Throttle positionVehicle speed km/h (MPH)
Lock-up “ON” Lock-up “OFF”
Closed throttle 66 - 74 (41 - 46) 53 - 61 (33 - 38)
Half throttle 191 - 199 (119 - 124) 136 - 144 (85 - 89)
Engine modelVQ35DE
Throttle position Gear positionVehicle speed km/h (MPH)
Slip lock-up “ON” Slip lock-up “OFF”
Closed throttle4th 43 - 51 (27 - 32) 40 - 48 (25 - 30)
5th 51 - 59 (32 - 37) 48 - 56 (30 - 35)
Engine modelVQ35DE
Throttle position Gear positionVehicle speed km/h (MPH)
Slip lock-up “ON” Slip lock-up “OFF”
Closed throttle4th 40 - 48 (25 - 30) 36 - 44 (22 - 27)
5th 48 - 56 (30 - 35) 45 - 53 (28 - 33)
Engine modelVK45DE
Throttle position Gear positionVehicle speed km/h (MPH)
Slip lock-up “ON” Slip lock-up “OFF”
Closed throttle4th 39 - 47 (24 - 29) 34 - 42 (21 - 26)
5th 47 - 55 (29 - 34) 44 - 52 (27 - 32)

AT-350
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2004 November 2004 FX35/FX45

At closed throttle, the accelerator opening is less than 1/8 condition.
Stall SpeedACS002S6
Line PressureACS002S7
A/T Fluid Temperature SensorACS007HG
Turbine Revolution SensorACS007HH
Vehicle Speed Sensor A/T (Revolution Sensor)ACS007HI
Reverse BrakeACS007HJ
*: Always check with the Parts Department for the latest parts information.Engine modelVQ35DE
Stall speed2,650 - 2,950 rpm
Engine modelVK45DE
Stall speed2,300 - 2,600 rpm
Engine speedLine pressure kPa (kg/cm
2 , psi)
R position D, M positions
At idle speed 392 - 441 (4.0 - 4.5, 57 - 64) 373 - 422 (3.8 - 4.3, 54 - 61)
At stall speed 1,700 - 1,890 (17.3 - 19.3, 247 - 274) 1,310 - 1,500 (13.3 - 15.3, 190 - 218)
Name Condition CONSULT-II “DATA MONITOR” (Approx.) (V) Resistance (Approx.) (kΩ)
A/T fluid temperature sensor 10°C (32°F) 2.2 15
20°C (68°F) 1.8 6.5
80°C (176°F) 0.6 0.9
A/T fluid temperature sensor 20°C (32°F) 2.2 10
20°C (68°F) 1.7 4
80°C (176°F) 0.45 0.5
Name Condition Data (Approx.)
Turbine revolution
sensor 1When running at 50 km/h (31 MPH) in 4th speed with the closed throttle position switch
“OFF”.
1.3 (kHz)
Turbine revolution
sensor 2When moving at 20 km/h (12 MPH) in 1st speed with the closed throttle position switch
“OFF”.
Name Condition Data (Approx.)
Revolution sensor When moving at 20 km/h (12 MPH). 185 (Hz)
Thickness of retaining platesThickness mm (in) Part number*
4.2 (0.165)
4.4 (0.173)
4.6 (0.181)
4.8 (0.189)
5.0 (0.197)
5.2 (0.205) 31667 90X14
31667 90X15
31667 90X16
31667 90X17
31667 90X18
31667 90X19

SERVICE DATA AND SPECIFICATIONS (SDS)
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Revision: 2004 November 2004 FX35/FX45
To ta l E n d P l a yACS007HK
BEARING RACE FOR ADJUSTING TOTAL END PLAY
*: Always check with the Parts Department for the latest parts information.Total end play mm (in) 0.25 - 0.55 (0.0098 - 0.0217)
Thickness mm (in) Part number*
1.2 (0.047)
1.4 (0.055)
1.6 (0.063)
1.8 (0.071)
2.0 (0.079)31435 90X02
31435 90X03
31435 90X04
31435 90X05
31435 90X06

AT-352
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2004 November 2004 FX35/FX45

ATC-1
AUTOMATIC AIR CONDITIONER
J AIR CONDITIONER
CONTENTS
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Revision: 2004 November 2004 FX35/FX45
AUTOMATIC AIR CONDITIONER
PRECAUTIONS .......................................................... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 5
Precautions for Working with HFC-134a (R-134a) ..... 5
CONTAMINATED REFRIGERANT ....................... 5
General Refrigerant Precautions .............................. 7
Lubricant Precautions .............................................. 7
Precautions for Refrigerant Connection ................... 8
ABOUT ONE-TOUCH JOINT ................................ 8
FEATURES OF NEW TYPE REFRIGERANT
CONNECTION .................................................... 10
O-RING AND REFRIGERANT CONNECTION .... 11
Precautions for Servicing Compressor ................... 13
Precautions for Service Equipment ........................ 13
RECOVERY/RECYCLING EQUIPMENT ............ 13
ELECTRONIC LEAK DETECTOR ...................... 13
VACUUM PUMP ................................................. 14
MANIFOLD GAUGE SET .................................... 14
SERVICE HOSES ............................................... 14
SERVICE COUPLERS ........................................ 15
REFRIGERANT WEIGHT SCALE ...................... 15
CHARGING CYLINDER ...................................... 15
Precautions for Leak Detection Dye ....................... 16
IDENTIFICATION ................................................ 16
IDENTIFICATION LABEL FOR VEHICLE ........... 16
Wiring Diagrams and Trouble Diagnosis ................ 16
PREPARATION ......................................................... 17
Special Service Tools ............................................. 17
HFC-134a (R-134a) Service Tools and Equipment ... 18
Commercial Service Tools ...................................... 20
REFRIGERATION SYSTEM ..................................... 21
Refrigerant Cycle ................................................... 21
REFRIGERANT FLOW ....................................... 21
FREEZE PROTECTION ..................................... 21
Refrigerant System Protection ............................... 21
REFRIGERANT PRESSURE SENSOR ............. 21
PRESSURE RELIEF VALVE ............................... 21
V-6 Variable Displacement Compressor ................. 22
GENERAL INFORMATION ................................. 22DESCRIPTION .................................................... 23
Component Layout ................................................. 26
LUBRICANT .............................................................. 27
Maintenance of Lubricant Quantity in Compressor ... 27
LUBRICANT ........................................................ 27
LUBRICANT RETURN OPERATION .................. 27
LUBRICANT ADJUSTING PROCEDURE FOR
COMPONENTS REPLACEMENT EXCEPT
COMPRESSOR .................................................. 28
LUBRICANT ADJUSTING PROCEDURE FOR
COMPRESSOR REPLACEMENT ....................... 29
AIR CONDITIONER CONTROL ............................... 30
Description of Air Conditioner LAN Control System ... 30
System Construction .............................................. 30
OPERATION ........................................................ 30
TRANSMISSION DATA AND TRANSMISSION
ORDER ............................................................... 31
AIR MIX DOOR CONTROL (AUTOMATIC TEM-
PERATURE CONTROL) ..................................... 32
FAN SPEED CONTROL ...................................... 32
INTAKE DOOR CONTROL ................................. 32
OUTLET DOOR CONTROL ................................ 32
MAGNET CLUTCH CONTROL ........................... 33
SELF-DIAGNOSTIC SYSTEM ............................ 33
Description of Control System ................................ 34
Control Operation ................................................... 34
DISPLAY SCREEN .............................................. 35
AUTO SWITCH ................................................... 35
TEMPERATURE SWITCH (POTENTIO TEM-
PERATURE CONTROL) (DRIVER SIDE) ........... 35
TEMPERATURE SWITCH (POTENTIO TEM-
PERATURE CONTROL) (PASSENGER SIDE) ... 35
RECIRCULATION (REC) SWITCH ..................... 35
FRESH (FRE) SWITCH ...................................... 35
DEFROSTER (DEF) SWITCH ............................. 35
REAR WINDOW DEFOGGER SWITCH ............. 35
OFF SWITCH ...................................................... 35
A/C SWITCH ....................................................... 35
MODE SWITCH .................................................. 35
FAN SWITCH ...................................................... 35

ATC-3
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Revision: 2004 November 2004 FX35/FX45COMPONENT INSPECTION ............................. 112
Intake Sensor Circuit ............................................. 113
COMPONENT DESCRIPTION .......................... 113
DIAGNOSTIC PROCEDURE FOR INTAKE SEN-
SOR ................................................................... 113
COMPONENT INSPECTION ............................. 114
CONTROLLER ........................................................115
Removal and Installation of A/C and AV Switch .... 115
REMOVAL .......................................................... 115
INSTALLATION .................................................. 115
AUTO AMP ..............................................................116
Removal and Installation of Unified Meter and A/C
Amp. ...................................................................... 116
REMOVAL .......................................................... 116
INSTALLATION .................................................. 116
AMBIENT SENSOR .................................................117
Removal and Installation ....................................... 117
REMOVAL .......................................................... 117
INSTALLATION .................................................. 117
IN-VEHICLE SENSOR .............................................118
Removal and Installation ....................................... 118
REMOVAL .......................................................... 118
INSTALLATION .................................................. 118
SUNLOAD SENSOR ...............................................119
Removal and Installation ....................................... 119
REMOVAL .......................................................... 119
INSTALLATION .................................................. 119
INTAKE SENSOR ................................................... 120
Removal and Installation ...................................... 120
REMOVAL ......................................................... 120
INSTALLATION ................................................. 120
BLOWER UNIT ....................................................... 121
Removal and Installation ...................................... 121
REMOVAL ......................................................... 121
INSTALLATION ................................................. 121
Disassembly and Assembly ................................. 122
BLOWER MOTOR .................................................. 123
Removal and Installation ...................................... 123
REMOVAL ......................................................... 123
INSTALLATION ................................................. 123
INTAKE DOOR MOTOR ......................................... 124
Removal and Installation ...................................... 124
REMOVAL ......................................................... 124
INSTALLATION ................................................. 124
IN-CABIN MICROFILTER ....................................... 125
Removal and Installation ...................................... 125
FUNCTION ........................................................ 125
REPLACEMENT TIMING .................................. 125
REPLACEMENT PROCEDURES ..................... 125
HEATER & COOLING UNIT ASSEMBLY .............. 126
Removal and Installation ...................................... 126
REMOVAL ......................................................... 126
INSTALLATION ................................................. 127
Disassembly and Assembly ................................. 128
MODE DOOR MOTOR ........................................... 130
Removal and Installation ...................................... 130
REMOVAL ......................................................... 130
INSTALLATION ................................................. 130AIR MIX DOOR MOTOR .........................................131
Removal and Installation ......................................131
REMOVAL .........................................................131
INSTALLATION .................................................131
HEATER CORE .......................................................132
Removal and Installation ......................................132
REMOVAL .........................................................132
INSTALLATION .................................................132
DUCTS AND GRILLES ...........................................133
Removal and Installation ......................................133
REMOVAL .........................................................133
INSTALLATION .................................................136
REFRIGERANT LINES ...........................................137
HFC-134a (R-134a) Service Procedure ...............137
SETTING OF SERVICE TOOLS AND EQUIP-
MENT ................................................................137
Components .........................................................139
VK45DE .............................................................139
VQ35DE ............................................................140
Removal and Installation of Compressor ..............140
REMOVAL .........................................................140
INSTALLATION .................................................142
Removal and Installation of Compressor Clutch ..143
REMOVAL .........................................................143
INSTALLATION .................................................145
Removal and Installation of Low-pressure Flexible
Hose .....................................................................147
REMOVAL .........................................................147
INSTALLATION .................................................148
Removal and Installation of High-pressure Flexible
Hose .....................................................................148
REMOVAL .........................................................148
INSTALLATION .................................................149
Removal and Installation of Low-pressure Pipe 1
(Engine Compartment) .........................................149
REMOVAL .........................................................149
INSTALLATION .................................................150
Removal and Installation of High-pressure Pipe 1
and 2 (Engine Compartment) ...............................150
REMOVAL .........................................................150
INSTALLATION .................................................151
Removal and Installation of Low-pressure Pipe 2
and High-pressure Pipe 3 .....................................151
REMOVAL .........................................................151
INSTALLATION .................................................152
Removal and Installation of Liquid Tank ...............153
REMOVAL .........................................................153
INSTALLATION .................................................153
Removal and Installation of Condenser ................154
REMOVAL .........................................................154
INSTALLATION .................................................154
Removal and Installation of Refrigerant Pressure
Sensor ..................................................................155
REMOVAL .........................................................155
INSTALLATION .................................................155
Removal and Installation of Evaporator ................155
REMOVAL .........................................................155
INSTALLATION .................................................155
Removal and Installation of Expansion Valve .......156