Page 4021 of 4449
RF-24
SUNROOF
Revision: 2004 November 2004 FX35/FX45
Wind Deflector InspectionAIS003BP
1. Make sure the wind deflector is properly raised by manual. If a
malfunction is detected, remove and visually check it. If it is
damaged, replace it with a new one. If no damage is found, rein-
stall it properly.
Link and Wire AssemblyAIS003BQ
NOTE:
Before replacing a suspect part, carefully ensure it is the source of noise being experienced.
1. Check link to determine if coating film has peeled off to such an extent that substrate is visible. Check also
to determine if link is the source of noise. If it is, replace it.
2. Visually check to determine if a sufficient amount of grease has been applied to wire or rail groove. If not,
add grease as required.
3. Check wire for any damage or deterioration. If any damage is found, replace wire.
Fitting AdjustmentAIS003BR
PIIA5061E
PIIA6188E
Page 4022 of 4449

SUNROOF
RF-25
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Revision: 2004 November 2004 FX35/FX45
LID WEATHERSTRIP OVERLAP ADJUSTMENT AND SURFACE MISMATCH ADJUSTMENT
1. Tilt up glass lid.
2. After loosening glass lid TORX bolts (T25) (left and right), tilt
down glass lid.
3. Adjust glass lid from outside of vehicle so it resembles “A–A” “B–
B” “C–C” as shown in the figure to the right.
4. To prevent glass lid from moving after adjustment, first tighten
the TORX bolts (T25) of front left, and then tighten the TORX
bolts (T25) of rear right.
5. Tighten remaining TORX bolts (T25), being careful to prevent
glass lid from moving.
6. Tilt glass lid up and down several times to make sure it moves
smoothly.
Removal and InstallationAIS003BS
After any adjustment, check sunroof operation and glass lid alignment.
Handle finisher plate and glass lid with care so as not to cause damage.
It is desirable for easy installation to mark each point before removal.
CAUTION:
Always work with a helper.
Fully close the glass lid assembly, before removal, then do not operate motor assembly after
removal.
PIIA3501E
Page 4023 of 4449
RF-26
SUNROOF
Revision: 2004 November 2004 FX35/FX45
PIIA6190E
Page 4024 of 4449

SUNROOF
RF-27
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Revision: 2004 November 2004 FX35/FX45
SUNROOF UNIT ASSEMBLY
Removal
CAUTION:
Always work with a helper.
When taking sunroof unit out, use clothes to protect the seats and trim from damage.
After installing the sunroof unit and glass lid, be sure to perform the leakage test and make sure
there is no malfunction.
1. Tilt up glass lid.
2. Remove the headlining. Refer to EI-42, "
Removal and Installation" .
3. Disconnect drain hoses.
4. Remove glass lid. Refer to RF-28, "
GLASS LID" .
5. Remove motor mounting screws. Remove sunroof motor
assembly and disconnect harness connector.
CAUTION:
Before removing sunroof motor assembly, make sure
that sunroof is fully closed.
After removing sunroof motor assembly, do not attempt
to rotate sunroof motor as a single unit.
6. Remove nuts on the front end and side rail.
7. Remove curtain air bag bracket bolts, then remove curtain air
bag bracket from the rail side. Refer to SRS-43, "
Removal and
Installation" .
8. Remove front/rear sunroof bracket bolts, then remove sunroof
unit assembly from roof panel.
9. Remove sunroof unit assembly through the passenger room while being careful not to damage the seats
and trim.
1. Glass lid 2. TORX bolt (T25) 3. Washer
4. Rear sunroof bracket 5. Front sunroof bracket 6. Wind deflector
7. Sunroof unit assembly 8. Noise cover 9. Sunroof motor assembly
10. Screw 11. Sunshade 12. Nut
13. Bolt 14. Drain plate 15. Sunshade stopper
16. Drain hose
PIIA6189E
PIIA6191E
PIIA6193E
Page 4025 of 4449
RF-28
SUNROOF
Revision: 2004 November 2004 FX35/FX45
Installation
1. Temporarily tighten the mounting bolts on the front/rear sunroof
brackets (RH/LH).
2. Bring sunroof unit assembly into passenger room and place the
rear end of the rail onto the sunroof brackets.
3. Tighten the mounting nuts on the front end.
4. Tighten the installation points diagonally excluding the installation point of the sunroof bracket around the
roof opening.
5. Tighten the bolts on the sunroof bracket to the vehicle side and
then tighten the bolt to the rail side.
6. Tighten the bolts on the curtain air bag bracket to the rail side.
Refer to SRS-43, "
Removal and Installation" .
GLASS LID
Removal
1. Tilt up glass lid.
2. Remove TORX bolts (T25) from remove glass lid.
Installation
1. Tighten bolts diagonally on the glass lid.
2. After installation, carry out fitting adjustment.
PIIA6193E
PIIA6191E
PIIA6193E
PIIA6192E
Page 4026 of 4449

SUNROOF
RF-29
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Revision: 2004 November 2004 FX35/FX45
SUNSHADE
Removal
NOTE:
Detaching is possible even with the sunshade attached on the vehicle.
1. Remove the headlining. Refer to EI-42, "
Removal and Installation" .
2. Remove sunshade stopper.
3. The protection tape is pasted to the sunshade knob.
4. Pull sunshade out of the rear end of the sunroof frame, and
remove it from the frame.
CAUTION:
Do not damage the sunshade and sunshade knob while lift-
ing up a little.
Installation
Install in the reverse order of removal.
WIND DEFLECTOR
Removal
NOTE:
Detaching is possible even with the wind deflector attached on the vehicle.
1. The sunroof is opened.
2. Remove spring hinge screws, then remove hinge from the
frame.
3. Remove the wind deflector.
Installation
Install in the reverse order of removal.
SUNROOF MOTOR ASSEMBLY
Removal
1. Remove headlining. Refer to EI-42, "Removal and Installation" .
2. Remove motor mounting screw.
3. Disconnect harness connector from sunroof motor assembly,
then remove sunroof motor assembly.
CAUTION:
When removing the sunroof motor assembly, be sure that
the sunroof is in the fully closed position.
Do not run the removed sunroof motor assembly as a
single unit.
Installation
1. Move the sunroof motor assembly laterally little by little so that the gear is completely engaged into the
wire on the sunroof unit assembly and the mounting surface becomes parallel. Then secure the sunroof
motor assembly with screws.
PIIA5064E
PIIA3510E
PIIA6189E
Page 4027 of 4449
RF-30
SUNROOF
Revision: 2004 November 2004 FX35/FX45
CAUTION:
1. Before installing the sunroof motor assembly, be sure to place the link and wire assembly in the
symmetrical and fully closed position.
2. Confirm the body ground of the noise cover is con-
nected.
3. Initialization of it after installing the sunroof motor. Refer to RF-12, "
INITIALIZATION PROCE-
DURE" .
PIIA5062E
PIIA5063E
Page 4130 of 4449

SE-1
SEAT
I BODY
CONTENTS
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Revision: 2004 November 2004 FX35/FX45
SEAT
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Service Notice .......................................................... 3
Precautions for Work ................................................ 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
SQUEAK AND RATTLE TROUBLE DIAGNOSIS ...... 5
Work Flow ................................................................ 5
CUSTOMER INTERVIEW ..................................... 5
DUPLICATE THE NOISE AND TEST DRIVE ....... 6
CHECK RELATED SERVICE BULLETINS ........... 6
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 6
REPAIR THE CAUSE ........................................... 6
CONFIRM THE REPAIR ....................................... 7
Generic Squeak and Rattle Troubleshooting ........... 7
INSTRUMENT PANEL .......................................... 7
CENTER CONSOLE ............................................. 7
DOORS ................................................................. 7
TRUNK .................................................................. 8
SUNROOF/HEADLINING ..................................... 8
SEATS ................................................................... 8
UNDERHOOD ....................................................... 8
Diagnostic Worksheet .............................................. 9
AUTOMATIC DRIVE POSITIONER ...........................11
System Description ................................................. 11
MANUAL OPERATION ........................................ 11
AUTOMATIC OPERATION .................................. 11
MEMORY STORING AND KEY FOB INTER-
LOCK STORING .................................................. 11
MEMORY SWITCH OPERATION ....................... 13
ENTRY OPERATION .......................................... 13
EXITING OPERATION ........................................ 13
KEY FOB INTERLOCK OPERATION ................. 14
FAIL- SAFE MODE ............................................. 14
CANCEL OF FAIL-SAFE MODE ......................... 14
Component Parts and Harness Connector Location ... 15CAN Communication System Description .............. 16
CAN Communication Unit ....................................... 16
Schematic ............................................................... 17
Wiring Diagram–AUT/DP– ...................................... 19
Terminals and Reference Values for BCM .............. 30
Terminals and Reference Values for Automatic
Drive Positioner Control Unit .................................. 30
Terminals and Reference Values for Driver Seat
Control Unit ............................................................. 32
Work Flow ............................................................... 34
Preliminary Check .................................................. 35
SETTING CHANGE FUNCTION ......................... 35
CHECK POWER SUPPLY AND GROUND ......... 35
CONSULT-II Function ............................................. 38
CONSULT-II INSPECTION PROCEDURE .......... 38
SELF-DIAGNOSIS RESULTS ............................. 39
CAN DIAGNOSIS SUPPORT MONITOR ............ 40
DATA MONITOR ................................................. 40
ACTIVE TEST ..................................................... 41
Can Communication Inspection Using CONSULT-
II (Self-diagnosis) .................................................... 42
Symptom Chart ....................................................... 42
Sliding Motor Circuit Check .................................... 44
Reclining Motor Circuit Check ................................ 45
Front Lifting Motor Circuit Check ............................ 46
Rear Lifting Motor Circuit Check ............................. 48
Telescopic Motor Circuit Check .............................. 49
Tilt Motor Circuit Check .......................................... 51
Driver Side Mirror Motor Circuit Check ................... 52
Passenger Side Mirror Motor Circuit Check ........... 54
Sliding Sensor Circuit Check .................................. 56
Reclining Sensor Circuit Check .............................. 57
Front Lifting Sensor Circuit Check .......................... 58
Rear Lifting Sensor Circuit Check .......................... 59
Telescopic Sensor Circuit Check ............................ 60
Tilt Sensor Circuit Check ........................................ 61
Driver Side Mirror Sensor Circuit Check ................. 62
Passenger Side Mirror Sensor Circuit Check ......... 63
Steering and Door Mirror Sensor Power and Ground
Circuit Check .......................................................... 64