2004 INFINITI FX35 brake

TROUBLE DIAGNOSIS
BRC-33
[VDC/TCS/ABS]
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BRC
Revision: 2004 November 2004 FX35/FX45
×:Applicable
–:Not applicable
Note: Serves as EBD warning lamp.
ACTIVE TEST
CAUTION:

Do not perform active test while driving.

Make sure to completely bleed air from the brake system.

Active test cannot be performed when EBD, ABS, TCS or VDC operation is malfunction.

ABS and brake warning lamps turn on during the active test.
Operation Procedure
1. Connect CONSULT-II and CONVERTER to data link connector and start engine.
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
2. Touch “START (NISSAN BASED VHCL) ” on the display screen.
3. Touch “ABS”.
If “ABS” is not indicated, go to GI-40, "
CONSULT-II Data Link Connector (DLC) Circuit" .
4. Touch “ACTIVE TEST”.
5. The test item selection screen is displayed.
6. Touch necessary test item.
7. With the “MAIN SIGNALS” display shown in reverse, touch “START”.
8. The “ACTIVE TEST” screen will be displayed, so perform the following test.
Solenoid Valve Operation Chart
CRANKING SIG
(ON/OFF)––×Cranking condition (ON/OFF) sta-
tus is displayed.
4WD FAIL REQ
(ON/OFF)––×AWD fail-safe signal (ON/OFF)
status is displayed.
2WD/4WD
(2WD/4WD)––×Distinguish 2WD and AWD Item
(Unit)Data monitor item selection
Remarks
ECU INPUT
SIGNALSMAIN
SIGNALSSELECTION
FROM MENU
SFIA1172E
OperationABS solenoid valve ABS solenoid valve (ACT)
UP KEEP DOWN UPACTUATOR
UPACTUATOR
KEEP
FR RH IN SOL OFF ON ON OFF OFF OFF
FR RH OUT SOL OFF OFF ON* OFF OFF OFF
FR LH IN SOL OFF ON ON OFF OFF OFF
FR LH OUT SOL OFF OFF ON* OFF OFF OFF
RR RH IN SOL OFF ON ON OFF OFF OFF
RR RH OUT SOL OFF OFF ON* OFF OFF OFF

BRC-34
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
*: ON for 1 to 2 seconds after the touch, and then OFF
NOTE:

If active test is performed with brake pedal depressed, pedal stroke may change. This is normal.

“TEST IS STOPPED” is displayed approximately 10 seconds after operation starts.

After “TEST IS STOPPED” is displayed, touch “BACK” and conduct the test from the Step 8.
ABS Motor
Touch “ON” and “OFF” on the screen. Make sure ABS motor relay
operates as shown in table below.
NOTE:

If active test is performed with brake pedal depressed, pedal
stroke may change. This is normal.

“TEST IS STOPPED” is displayed approximately 10 seconds
after operation starts.
RR LH IN SOL OFF ON ON OFF OFF OFF
RR LH OUT SOL OFF OFF ON* OFF OFF OFF
PRIMARY SIDE VDC
SWITCH OVER VALVE 1 (SV
1)OFF OFF OFF OFF ON* OFF
PRIMARY SIDE VDC
SWITCH OVER VALVE 1 (CV
1)OFF OFF OFF OFF ON ON
SECONDARY SIDE VDC
SWITCH OVER VALVE 2 (SV
2)OFF OFF OFF OFF ON* OFF
SECONDARY SIDE VDC
SWITCH OVER VALVE 2 (CV
2)OFF OFF OFF OFF ON ON OperationABS solenoid valve ABS solenoid valve (ACT)
UP KEEP DOWN UPACTUATOR
UPACTUATOR
KEEP
Operation ON OFF
MOTOR RELAY ON OFF
ACTUATOR RELAY ON ON
SFIA0593E

TROUBLE DIAGNOSIS
BRC-35
[VDC/TCS/ABS]
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BRC
Revision: 2004 November 2004 FX35/FX45
For Fast and Accurate DiagnosisAFS001SR
PRECAUTIONS FOR DIAGNOSIS

Before performing diagnosis, always read precautions. Refer to BRC-12, "How to Proceed With Diagno-
sis" .

If ABS actuator and electric unit (control unit), steering angle sensor, steering system parts or suspension
system parts have been replaced, or if alignment has been adjusted, be sure to adjust neutral position of
steering angle sensor before driving. Refer to BRC-6, "
Adjustment of Steering Angle Sensor Neutral Posi-
tion" .

After diagnosis is finished, be sure to erase memory. Refer to BRC-27, "SELF-DIAGNOSIS" .

When checking continuity and voltage between units, be sure to check for disconnection, looseness,
bend, or collapse of connector terminals. If any malfunction is found, repair or replace connector termi-
nals.

For intermittent symptoms, possible cause is malfunction in harness, harness connector, or terminals.
Move harness, harness connector, and terminals to check for poor connections.

If a circuit tester is used for the check, be careful not to forcibly extend any connector terminal.

To use CONSULT-II to perform self-diagnosis of ABS actuator and electric unit (control unit), active tests,
or work support, first stop work, then connect CONSULT-II and select “ABS”.

While self-diagnostic results of CONSULT-II shows malfunction, if CONSULT-II active test is performed,
an engine system error may be indicated. In this case, start engine to resume the normal screen.

VDC/TCS/ABS system electronically controls brake operation and engine output. The following symptoms
may be caused by normal operations:
Symptom Symptom description Result
Motor operation noiseThis is noise of motor inside ABS actuator and electric unit (control unit).
Slight noise may occur during VDC, TCS, and ABS operation.
Normal
When the vehicle speed goes over 20 km/h (12.5 MPH), motor and
valves operating noise may be heard. It happens only once after IGN
(ignition) is ON. This is a normal status of the system operation check.
System operation check
noiseWhen engine starts, slight “click” noise may be heard from engine room.
This is normal and is part of system operation check.Normal
VDC/TCS operation
(SLIP indicator lamp blink-
ing)TCS may activate momentarily if wheel speed changes when driving
over location where friction coefficient varies, when up/downshifting, or
when fully depressing accelerator pedal.
Normal
Cancel the VDC/TCS
function for the
inspection on a chas-
sis dynamometer. For inspection of speedometer or other instruments, press
VDC OFF SW to turn VDC/TCS function off.
When accelerator pedal is depressed on a chassis dynamometer (fixed
front-wheel type), vehicle speed will not increase. This is not normal. It is
result of TCS being activated by stationary front wheels. Warning lamp
may also illuminate to indicate “sensor system error”. This is also nor-
mal, and is the result of the stationary front wheels being detected. To be
certain, restart engine, and drive vehicle at 30 km/h (19 MPH) or more.
Make sure warning lamp does not illuminate.
ABS operation (Longer stop-
ping distance)On roads with low friction coefficients, such as snowy roads or gravel
roads, vehicles with ABS may require a longer stopping distance. There-
fore, when driving on such roads, avoid overconfidence and keep speed
sufficiently low.Normal
Insufficient feeling of accel-
erationDepending on road conditions, driver may feel that feeling of accelera-
tion is insufficient. This is because traction control, which controls
engine and brakes to achieve optimal traction, has the highest priority
(for safety). As a result, there may be times when acceleration is slightly
less than usual for the same accelerator pedal operation.Normal

BRC-36
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
ON and OFF Timing for ABS Warning Lamp, VDC OFF Indicator Lamp, SLIP Indicator Lamp,
Brake Warning Lamp
×: ON –: OFF
NOTE:
1. Brake warning lamp will turn on in case of operating parking brake (switch turned on) or of actuating brake
fluid level switch (brake fluid is insufficient).
2. After starting engine, turn OFF.
Basic InspectionAFS001SS
BASIC INSPECTION 1: BRAKE FLUID AMOUNT, LEAKS, AND BRAKE PADS INSPECTION
1. Check fluid level in the brake reservoir tank. If fluid level is low, refill brake fluid.
2. Check brake piping and around ABS actuator and electric unit (control unit) for leaks. If there is leaking or
oozing fluid, check the following items.

If ABS actuator and electric unit (control unit) connection is loose, tighten piping to the specified torque
and re-perform the leak inspection to make sure there are no leaks.

If there is damage to the connection flare nut or ABS actuator and electric unit (control unit) screw,
replace the damaged part and re-perform the leak inspection to make sure there are no leaks.

When there is fluid leaking or oozing from a part other than ABS actuator and electric unit (control unit)
connection, if fluid is just oozing out, use a clean cloth to wipe off the oozing fluid and re-check for
leaks. If fluid is still oozing out, replace the damaged part.

When there is fluid leaking or oozing at ABS actuator and electric unit (control unit), if fluid is just oozing
out, use a clean cloth to wipe off oozing fluid and re-check for leaks. If fluid is still oozing out, replace
ABS actuator and electric unit (control unit) body.
CAUTION:
ABS actuator and electric unit (control unit) body cannot be disassembled.
3. Check brake pad degree of wear. Refer to BR-20, "
PAD WEAR INSPECTION" in “Front Disc Brake” and
BR-25, "
PAD WEAR INSPECTION" in “Rear Disc Brake”
BASIC INSPECTION 2: POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPEC-
TION
Make sure battery positive cable, negative cable and ground connection are not loose. If looseness is
detected, tighten the cables. In addition, check the battery voltage to make sure it has not dropped and alter-
nator is normal.
ConditionABS warning
lampVDC OFF indi-
cator lampSLIP indicator
lampBrake warning
lamp [Note 1]Remarks
Ignition SW OFF. – – – — —
Approx. 2 seconds after igni-
tion switch is turned ON.×××× [Note 2] —
Approx. 2 seconds later after
ignition switch ON.–––× [Note 2]Go out 2 seconds after
ignition switch is turned
ON.
VDC OFF SW is turned ON.
(VDC/TCS function is OFF.)–×–— —
VDC/TCS/ABS error.×××—There is an ABS actua-
tor and electric unit
(control unit) error.
(Power, ground or sys-
tem malfunction)
When VDC/TCS is not func-
tioning normally.–××——
EBD error.××××—

TROUBLE DIAGNOSIS
BRC-37
[VDC/TCS/ABS]
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BRC
Revision: 2004 November 2004 FX35/FX45
BASIC INSPECTION 3: ABS WARNING LAMP, VDC OFF INDICATOR LAMP, SLIP INDICATOR
LAMP AND BRAKE WARNING LAMP INSPECTION
1. Make sure ABS warning lamp, VDC OFF indicator lamp (when VDC OFF switch is OFF), and SLIP indica-
tor lamp turns on approximately 2 second, and brake warning lamp turns on when ignition switch is turned
ON. If they do not, check VDC OFF indicator lamp and then VDC OFF switch. Refer to BRC-53, "
VDC
OFF SWITCH" . Check CAN communications. Refer to “CAN Communication Inspection”. If there are no
errors with VDC OFF switch and CAN communication system, check combination meter. Refer to DI-4,
"COMBINATION METERS" .
2. Make sure ABS warning lamp, VDC OFF indicator lamp, SLIP indicator lamp turn off approximately 2 sec-
ond after turn ignition switch ON, and brake warning lamp turns off after engine starts. If lamps do not turn
off, perform self-diagnosis.
3. With engine running, make sure VDC OFF indicator lamp turns on and off when VDC OFF switch is
turned ON and OFF. If indicator lamp status does not correspond to switch operation, check the VDC OFF
switch system. Refer to BRC-53, "
VDC OFF SWITCH" .
4. Make sure ABS warning lamp, VDC OFF indicator lamp, and SLIP indicator lamp turn off 2 seconds after
engine is started. If ABS warning lamp, VDC OFF indicator lamp, and SLIP indicator lamp have not turned
off 10 seconds after engine has been started, perform self-diagnosis of ABS actuator and electric unit
(control unit).
5. After performing the self-diagnosis, be sure to erase the error memory. Refer to BRC-27, "
SELF-DIAGNO-
SIS" .
CAUTION:
Brake warning lamp turns on when parking brake is operated (switch on) and brake fluid level
switch is activated (leak of brake fluid).
Inspection 1: Wheel Sensor SystemAFS001ST
DTC C1101-C1108
After using the CONSULT-II SELF-DIAG RESULTS to determine the location of the malfunctioning wheel sen-
sor, check all areas to determine the component to be replaced.
CAUTION:

Do not measure the resistance value and also voltage between sensor terminal with tester etc.,
because sensor is an active sensor.

Do not expand terminal of connector with a tester terminal stick, when it does the inspection with
tester.
INSPECTION PROCEDURE
1. CHECK TIRE
Check air pressure, wear and size.
Are air pressure, wear, and size within the standard values?
YES >> GO TO 2.
NO >> Adjust air pressure, or replace tire.
2. CHECK SENSOR AND SENSOR ROTOR

Check the condition of the sensor mount (for looseness, etc.).

Check the surface of front sensor rotor rubber for damage.

Check rear sensor rotor for damage.
OK or NG
OK >> GO TO 3.
NG >> Repair sensor mount or replace sensor rotor.

TROUBLE DIAGNOSIS
BRC-41
[VDC/TCS/ABS]
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BRC
Revision: 2004 November 2004 FX35/FX45
2. CHECK CONNECTOR
1. Disconnect pressure sensor connector and ABS actuator and electric unit (control unit) connector, check
terminals for deformation, disconnection, looseness, and so on. If any malfunction is found, repair or
replace terminal.
2. Reconnect connectors and Re-perform ABS actuator and electric unit (control unit) self-diagnosis.
OK or NG
OK >> Connector terminal contact is loose, damaged, open or shorted.
NG >> GO TO 3.
3. CHECK PRESSURE SENSOR HARNESS
1. Turn ignition switch OFF and disconnect pressure sensor con-
nector and ABS actuator and electric unit (control unit) connec-
tor.
2. Check continuity between ABS actuator and electric unit (control
unit) harness connector E56 and pressure sensor harness con-
nector E53.
OK or NG
OK >> GO TO 4.
NG >> If the open or short in harness, repair or replace harness.
4. PRESSURE SENSOR INSPECTION
1. Connect pressure sensor connector and ABS actuator and electric unit (control unit) connector.
2. Use CONSULT-II “Data Monitor” to check pressure sensor value.
OK or NG
OK >> INSPECTION END
NG >> Pressure sensor is damaged or malfunctioning, replace pressure sensor.
SFIA1188E
ABS actuator and electric
unit (control unit)
(Harness connector E56)Pressure sensor
(Harness connector E53)Continuity
19 (L) 1 (L) Yes
20 (Y) 2 (Y) Yes
18 (W) 3 (W) Yes
Condition Data monitor display
When brake pedal is depressed. Positive value
When brake pedal is released. Approx. 0 bar

TROUBLE DIAGNOSIS
BRC-51
[VDC/TCS/ABS]
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BRC
Revision: 2004 November 2004 FX35/FX45
Inspection 11: Brake Fluid Level Switch SystemAFS001T4
DTC C1155
INSPECTION PROCEDURE
1. CHECK SELF-DIAGNOSTIC RESULTS
1. Check fluid level in brake fluid reservoir tank. If the level is low, add brake fluid.
2. Clear the stored self-diagnostic results and check self-diagnosis results.
Is the above displayed in the self-diagnosis display item?
YES >> GO TO 2.
NO >> INSPECTION END
2. CHECK CONNECTOR
1. Disconnect brake fluid level switch connector and ABS actuator and electric unit (control unit) connector
and check terminal for deformation, disconnection, looseness, and so on. If any malfunction is found,
repair or replace terminal.
2. Securely reconnect connectors and Re-perform self-diagnosis.
OK or NG
OK >> Connector terminal contact is loose, damaged, open or shorted.
NG >> GO TO 3.
3. CHECK HARNESS BETWEEN BRAKE FLUID LEVEL SWITCH AND ABS ACTUATOR AND ELEC-
TRIC UNIT (CONTROL UNIT)
1. Turn ignition switch OFF and disconnect brake fluid level switch
connector and ABS actuator and electric unit (control unit) con-
nector.
2. Check continuity between brake fluid level switch harness con-
nector E52 and ABS actuator and electric unit (control unit) har-
ness connector E56.
OK or NG
OK >> Connect connectors and perform a ABS actuator and electric unit (control unit) self-diagnosis.
NG >> If open or short in harness, repair or replace applied harness.
Self-diagnostic results
BR FLUID LEVEL LOW
SFIA1193E
ABS actuator and electric unit
(control unit)
(Harness connector E56)Brake fluid level switch
(Harness connector E52)Continuity
8 (GY) 1 (GY) Yes
8 (GY) Ground No
Ground 2 (B) Yes

BRC-54
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
Symptom 2: Unexpected Pedal ReactionAFS001T8
1. CHECK BRAKE PEDAL STROKE
Check brake pedal stroke.
Is the stroke too long?
YES >>
Bleed air from brake piping.

Check brake pedal, brake booster, and master cylinder mount for play, looseness, and brake
system for fluid leaks, etc. If any malfunctions are found, make repair.
NO >> GO TO 2.
2. CHECK FUNCTION
Disconnect ABS actuator and electric unit (control unit) connector E56 and make sure that braking force is suf-
ficient when ABS in not operating. After the inspection, reconnect connector.
OK or NG
OK >> GO TO symptom 1 “Step 2”. Refer to BRC-53, "Symptom 1: Excessive ABS Function Operation
Frequency" .
NG >> Check brake system.
Symptom 3: The Braking Distance Is LongAFS001T9
CAUTION:
On slippery road surfaces, the stopping distance might be longer with the ABS operating than when
the ABS is not operating.
1. CHECK FUNCTION
Disconnect ABS actuator and electric unit (control unit) connector E56 to deactivate ABS. In this condition,
check stopping distance. After inspection, connect connector.
OK or NG
OK >>
Bleed air from brake piping.

Check brake system.
NG >> GO TO symptom 1 “Step 2”. Refer to BRC-53, "
Symptom 1: Excessive ABS Function Operation
Frequency" .
Symptom 4: The ABS Function Does Not OperateAFS001TA
CAUTION:
The ABS does not operate when the speed is 10 km/h (6 MPH) or less.
1. CHECK ABS WARNING LAMP DISPLAY
Make sure warning lamp turns off approximately 2 second after the ignition switch is turned on or when driv-
ing.
OK or NG
OK >> GO TO symptom 1 “Step 2”. Refer to BRC-53, "Symptom 1: Excessive ABS Function Operation
Frequency" .
NG >> Perform self-diagnosis. Refer to BRC-27, "
SELF-DIAGNOSIS" .