RADIATOR
CO-41
[VK45DE]
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Revision: 2004 November 2004 FX35/FX45
11. Lift up and remove radiator.
CAUTION:
Do not damage or scratch A/C condenser and radiator core
when removing.
INSTALLATION
Install in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using radiator cap tester adapter [SST: EG17650301 (J33984-A)] and
radiator cap tester (commercial service tool). Refer to CO-36, "
LEAK CHECK" .
Start and warm up engine. Visually make sure that there is no leaks of engine coolant and A/T fluid.
Checking Radiator CapABS008FY
1. Pull negative-pressure valve to open it and make sure that it
closes completely when released.
Make sure that there is no dirt or damage on the valve seat of
radiator cap negative-pressure valve.
Make sure that there are no unusualness in the opening and
closing conditions of negative-pressure valve.
2. Check radiator cap relief pressure.
When connecting radiator cap to radiator cap tester (commer-
cial service tool) and radiator cap tester adapter [SST], apply
engine coolant to the cap seal surface.
Replace radiator cap if there is an unusualness in negative-
pressure valve, or if the relief pressure exceed the limit.
Checking RadiatorABS008FZ
Check radiator for mud or clogging. If necessary, clean radiator as follows:
CAUTION:
Be careful not to bend or damage the radiator fins.
When radiator is cleaned without removal, remove all surrounding parts such as cooling fan, radi-
ator shroud and horns. Then tape the harness and electrical connectors to prevent water from
entering.
1. Apply water by hose to the back side of the radiator core vertically downward.
2. Apply water again to all radiator core surface once per minute.
3. Stop washing if any stains no longer flow out from radiator.
4. Blow air into the back side of radiator core vertically downward.
PBIC1536E
SMA967B
Standard:
78 - 98 kPa (0.8 - 1.0 kg/cm
2 , 11 - 14 psi)
Limit:
59 kPa (0.6 kg/cm
2 , 9 psi)
SLC755A
COOLING FAN
CO-47
[VK45DE]
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Revision: 2004 November 2004 FX35/FX45
COOLING FANPFP:21140
Removal and Installation (Crankshaft Driven Type)ABS006JT
REMOVAL
1. Remove air duct (inlet). Refer to EM-172, "AIR CLEANER AND AIR DUCT" .
2. Remove engine front undercover with power tool.
3. Remove radiator shroud (lower). Refer to CO-39, "
Removal and Installation" .
4. Remove drive belts. Refer to EM-169, "
DRIVE BELTS" .
5. Remove cooling fan.
CAUTION:
Do not damage or scratch radiator core when removing.
INSPECTION AFTER REMOVAL
Fan Coupling
Inspect fan coupling for oil leakage and bimetal conditions.
If anything is found, replace fan coupling.
Cooling Fan
Inspect cooling fan for crack or unusual bend.
If anything is found, replace cooling fan.
INSTALLATION
Note to the following, install in the reverse order of removal.
Install cooling fan with its front mark “F” facing front of vehicle. Refer to CO-47, "Removal and Installation
(Crankshaft Driven Type)" .
1. Cooling fan 2. Fan coupling 3. Fan pulley
4. Water pump
PBIC1537E
SLC072
CO-48
[VK45DE]
COOLING FAN
Revision: 2004 November 2004 FX35/FX45
Removal and Installation (Motor Driven Type)ABS006JU
REMOVAL
1. Remove front grille. Refer to EI-23, "FRONT GRILLE" .
2. Disconnect harness connector from fan motor.
3. Remove cooling fan assembly.
CAUTION:
Do not damage or scratch A/C condenser when removed.
INSTALLATION
Install in the reverse order of removal.
Cooling fan is controlled by ECM. For details. Refer to EC-1142, "DTC P1217 ENGINE OVER TEMPER-
ATURE" .
Disassembly and Assembly (Motor Driven Type)ABS00A3O
DISASSEMBLY
1. Remove cooling fan from fan motor.
2. Remove fan motor from fan grille.
INSPECTION AFTER DISASSEMBLY
Cooling Fan
Inspect cooling fan for crack or unusual bend.
If anything is found, replace cooling fan.
ASSEMBLY
Assemble in the reverse order of disassembly.
1. Cooling fan 2. Fan grille 3. Fan motor
PBIC1666E
WATER PUMP
CO-49
[VK45DE]
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WAT E R P U MPPFP:21020
Removal and InstallationABS006JO
CAUTION:
When removing water pump, be careful not to get engine coolant on drive belt.
Water pump can not be disassembled and should be replaced as a unit.
REMOVAL
1. Drain engine coolant from drain plugs on radiator and both side of cylinder block. Refer to CO-36, "Chang-
ing Engine Coolant" and EM-241, "DISASSEMBLY" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
2. Remove following parts:
Engine front undercover
Air duct (inlet); Refer to EM-172, "AIR CLEANER AND AIR DUCT" .
Alternator, water pump and A/C compressor belt; Refer to EM-169, "DRIVE BELTS" .
3. Remove fan coupling with cooling fan, and then water pump pulley.
4. Remove water pump.
Engine coolant will leak from the cylinder block, so have a receptacle ready under vehicle.
CAUTION:
Handle the water pump vane so that it does not contact any other parts.
Do not disassemble water pump.
INSPECTION AFTER REMOVAL
Visually check that there is no significant dirt or rusting on water
pump body and vane.
Make sure there is no looseness in vane shaft, and that it turns
smoothly when rotated by hand.
If anything is found, replace water pump.
1. Water pump pulley 2. Water pump 3. Gasket
PBIC1538E
PBIC1539E
CO-50
[VK45DE]
WATER PUMP
Revision: 2004 November 2004 FX35/FX45
INSTALLATION
Install in the reverse order of removal.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using radiator cap tester adapter [SST: EG17650301 (J33984-A)] and
radiator cap tester (commercial service tool). Refer to CO-36, "
LEAK CHECK" .
Start and warm up engine. Visually make sure that there is no leaks of engine coolant.
THERMOSTAT AND WATER CONTROL VALVE
CO-53
[VK45DE]
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Revision: 2004 November 2004 FX35/FX45
Install thermostat with jiggle valve facing upwards. (The position
deviation may be within the range of ±10 degrees)
Install water control valve with the up-mark facing up and the
frame center part facing upwards. (The position deviation may
be within the range of ±10 degrees)
Water Outlet Pipe and Heater Pipe
First apply a neutral detergent to O-rings, then quickly insert the insertion parts of the water outlet pipe and
heater pipe into the installation holes.
INSPECTION AFTER INSTALLATION
Check for leaks of engine coolant using radiator cap tester adapter [SST: EG17650301 (J33984-A)] and
radiator cap tester (commercial service tool). Refer to CO-36, "
LEAK CHECK" .
Start and warm up engine. Visually make sure that there is no leaks of engine coolant.
PBIC0158E
CO-54
[VK45DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2004 November 2004 FX35/FX45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Standard and LimitABS006JQ
ENGINE COOLANT CAPACITY (APPROXIMATE)
Unit: (US qt, Imp qt)
RADIATOR
Unit: kPa (kg/cm2 , psi)
THERMOSTAT
WATER CONTROL VALVE
Engine coolant capacity (With reservoir tank at “MAX” level) 10.0 (10-5/8, 8-3/4)
Reservoir tank engine coolant capacity (at “MAX” level) 0.8 (7/8, 3/4)
Radiator cap relief pressureStandard 78 - 98 (0.8 - 1.0, 11 - 14)
Limit 59 (0.6, 9)
Leakage test pressure 157 (1.6, 23)
Valve opening temperature 80 - 84°C (176 - 183°F)
Maximum valve lift More than 10 mm/ 95°C (0.39 in/ 203°F)
Valve closing temperature 77°C (171°F)
Valve opening temperature 93.5 - 96.5°C (200 - 206°F)
Maximum valve lift More than 8 mm/ 108°C (0.315 in/ 226°F)
Valve closing temperature 90°C (194°F)
DI-1
DRIVER INFORMATION SYSTEM
K ELECTRICAL
CONTENTS
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Revision: 2004 November 2004 FX35/FX45
DRIVER INFORMATION SYSTEM
PRECAUTION ............................................................ 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Wiring Diagrams and Trouble Diagnosis .................. 3
COMBINATION METERS ........................................... 4
System Description .................................................. 4
UNIFIED METER CONTROL UNIT ...................... 4
UNIFIED METER AND A/C AMP. ......................... 4
HOW TO CHANGE THE DISPLAY FOR ODO/
TRIP METER ........................................................ 5
POWER SUPPLY AND GROUND CIRCUIT ........ 5
WATER TEMPERATURE GAUGE ........................ 6
TACHOMETER ..................................................... 6
FUEL GAUGE ....................................................... 6
SPEEDOMETER ................................................... 6
Component Parts and Harness Connector Location ..... 6
Combination Meter ................................................... 7
CHECK .................................................................. 7
Circuit Diagram ........................................................ 8
Wiring Diagram — METER — .................................. 9
Terminals and Reference Value for Combination
Meter ....................................................................... 11
Terminals and Reference Value for Unified Meter
and A/C Amp. ......................................................... 12
Meter/Gauge Operation and Odo/Trip Meter ......... 12
SELF-DIAGNOSIS FUNCTION .......................... 12
HOW TO ALTERNATE DIAGNOSIS MODE ....... 12
CONSULT-II Function ............................................ 13
How to Proceed With Trouble Diagnosis ................ 13
Diagnosis Flow ....................................................... 13
Power Supply and Ground Circuit Inspection ........ 15
Symptom Chart 1 ................................................... 16
Symptom Chart 2 ................................................... 16
Vehicle Speed Signal Inspection ............................ 17
Engine Speed Signal Inspection ............................ 18
Water Temperature Signal Inspection .................... 19
Fuel Level Sensor Signal Inspection 1 ................... 20
FUEL GAUGE ..................................................... 20
Fuel Level Sensor Signal Inspection 2 ................... 21LOW-FUEL WARNING LAMP ............................. 21
CAN Communication System Inspection ................ 22
Communication Line Inspection ............................. 22
Odo/Trip Meter and Illumination Control Switch
Inspection ............................................................... 24
Fuel Gauge Pointer Fluctuates, Indicator Wrong
Value or Varies ....................................................... 24
Fuel Gauge Does Not Move to FULL position ........ 25
Electrical Components Inspection .......................... 25
CHECK FUEL LEVEL SENSOR UNIT ................ 25
Removal and Installation ........................................ 26
COMBINATION METER ASSEMBLY .................. 26
Disassembly and Assembly for Combination Meter ... 26
DISASSEMBLY ................................................... 26
ASSEMBLY ......................................................... 27
Removal and Installation of Odo/Trip Meter and Illu-
mination Control Switch .......................................... 27
REMOVAL ........................................................... 27
INSTALLATION ................................................... 27
UNIFIED METER AND A/C AMP .............................. 28
System Description ................................................. 28
INPUT/OUTPUT SIGNALS ................................. 28
FAIL-SAFE .......................................................... 29
CAN Communication System Description .............. 29
CAN Communication Unit ....................................... 29
Schematic ............................................................... 30
CONSULT-II Function ............................................. 31
CONSULT-II BASIC OPERATION ....................... 31
SELF-DIAGNOSTIC RESULTS ........................... 32
DATA MONITOR ................................................. 32
Removal and Installation of Unified Meter and A/C
Amp. ....................................................................... 34
REMOVAL ........................................................... 34
INSTALLATION ................................................... 34
COMPASS ................................................................. 35
System Description ................................................. 35
DIRECTION DISPLAY ......................................... 35
Wiring Diagram – COMPAS – ................................ 37
Removal and Installation of Compass .................... 38
WARNING LAMPS .................................................... 39