DO-IT-YOURSELF MAINTENANCE 6-23
G260A01HP-GAT
REPLACING HEADLIGHT BULBS Before attempting to replace a headlight bulb,
be sure the switch is turned to the "OFF" position. The next paragraph shows how to reach the
headlight bulbs so they may be changed. Besure to replace the burned-out bulb with one of the same number and wattage rating. WARNING:Be sure to carefully wipe away any water
drained out in this manner, because the fuel mixed in the water might be ignited and result in a fire.
NOTE:The driver's side headlight bulb can be
changed after lifting the engine coolant res-ervoir by hand.
CAUTION:Keep the lamps out of contact with petro-
leum product, such as oil, gasoline, etc.
G260A01HP Replacement instructions:
1. Allow the bulb to cool. Wear eye protection.
2. Always grasp the bulb by its plastic base, avoid touching the glass.
3. Disconnect the power cord from the bulb base in the back of the headlight.
4. Push the bulb spring for removing the head-
light bulb.
5. Remove the protective cap from the re- placement bulb and install the new bulb bymatching the plastic base with the headlight hole. Retighten the bulb spring and recon- nect the power cord.
6. Use the protective cap and carton to dis- pose of the old bulb.
7. Check for proper headlight aim. G270A02Y-AAT HEADLIGHT BULB
G270A01HP
G300B01HP-GAT REMOVAL OF WATER FROM THE FUEL FILTER
(FOR DIESEL ENGINE (2.9 CRDi))
G300A01HP
If the fuel filter warning lamp illuminates during driving, it indicates that water has accumulated in the fuel filter. If this occurs, remove the water as described below.
1. Loosen the drain plug at the bottom of the fuel filter.
2. Tighten the drain plug when water no longer
comes out.
3. Check to be sure that the warning lamp illuminates when the ignition key is turned to "ON", and that it goes off when the engine is started. If in doubt, consult your nearest authorizedHYUNDAI dealer.
DO-IT-YOURSELF MAINTENANCE
6-24 6. Draw the vertical line (through the center of
each headlight) and the horizontal line (through the center of each headlight) on the aiming screen.
(1) Horizontal line dimension from ground :Low Beam : 894 mm (35.1 in.)
High Beam : 839 mm (33 in.)
(2) Distance between each vertical line : Low Beam : 1,316 mm (51.8 in.)
High Beam : 1,076 mm (42.4 in.)
And then, draw a parallel line at 38 mm (1.50 in.) under the horizontal line in case of adjusting the low beam or at 21 mm (0.83 in.) under the horizontal line in case of adjusting the high beam.
7. Adjust each cut-off line of the low beam to the parallel line with a phillips screwdriver - VERTICAL AIMING.
8. Adjust each cut-off line of the low beam to
the each vertical line with a phillips screw-driver - HORIZONTAL AIMING.
G290A01HP-GAT
HEADLIGHT AIMING ADJUSTMENT
G290A01HP
Horizontal aiming (Low Beam)
Vertical aiming (Low Beam)
Before performing aiming adjustment, make sure of the following.
1. Keep all tires inflated to the correct pres- sure.
2. Place the vehicle on level ground and press the front bumper & rear bumper down sev-eral times. Place vehicle at a distance of 3m (118.1 in.) from the test wall.
3. See that the vehicle is unloaded (except for
full levels of coolant, engine oil and fuel, andspare tire, jack, and tools). Have the driver or equivalent weight placed in driver's seat.
4. Clean the headlight lens and turn on the headlight.
5. Open the hood. Vertical aiming (High Beam)
Horizontal aiming(High Beam)
G270A02HP
WARNING: The halogen bulb contains gas under pres- sure and if impacted could shatter, resulting in flying fragments. Always wear eye pro- tection when servicing the bulb. Protect the bulb against abrasions or scratches and against liquids when lighted. Turn the bulb on only when installing in a headlight. Re- place the headlight if damaged or cracked. Keep the bulb out of the reach of children and dispose of the used bulb with care.
VEHICLE SPECIFICATIONS 9-1
GASOLINE
MF 68 AH
120 A (13.5 V)
9. VEHICLE SPECIFICATIONS J010A01HP-GAT MEASUREMENT
Overall length Overall width Overall height Wheel baseWheel tread
Front Rear
Type Wheel free playOil pump type
Ball and nut, torsion bar type (Integral type)0 ~ 30 mm (0 ~ 1.18 in.) Vane type
J020A01HP-GAT POWER STEERING
J050A02HP-GATBRAKE
Dual hydraulic with brake booster Ventilated disc Disc type Disc type (with ABS)Drum type (without ABS) Cable operated on rear wheel
Type Front brake type Rear brake typeParking brake
J060A01Y-GAT FUEL SYSTEM
Fuel tank capacity75 liter mm (in.)
4710 (185.4) 1860 (73.2) 1795 (70.6) 2750 (108.2)1530 (60.2) 1530 (60.2)
ITEM Battery Alternator
J040A02HP-GAT ELECTRICAL
2.5 TCI
MF 90 AH
90 A (12 V)
9
2.9 CRDi
MF 100 AH
110 A (12 V)
DIESEL
E.C only Except E.C
J030A02HP-GAT TIRE
Standard Spare
255/65 R16
Full Size
VEHICLE SPECIFICATIONS 9-3
Oil & Grease Standard
E.C API SG, SAE 20W-40, 20W-50 [ABOVE -10°C (14°F)]
only SG/CD, SAE 15W-40, 15W-50 [ABOVE -15°C (5°F)]
SH or SH/CD SAE 10W-30 [-25°C ~ 40°C(-13°F ~ 104°F)] SAE 10W-40, 10W-50 [ABOVE -25°C(-13°F)]
Except API SE SAE 5W-20 [BELOW -10°C(14°F)] *1, *2
E.C or ABOVE SAE 5W-30 [BELOW 10°C(50°F)] *1 SAE 5W-40 [BELOW 20°C(68°F)] *1
API CF-4 or ABOVE, SAE #30 [ABOVE 0°C(32°F)]
ACEA B2 or B3 SAE 20W-40 [ABOVE -10°C(14°F)] SAE 15W-40 [ABOVE -15°C(5°F)]SAE 10W-30 [-20°C ~ 40°C (-4°F ~ 104°F)]SAE 5W-30 [-25°C ~10°C (-13°F ~ 50°F)]SAE 0W-30 [BELOW 10°C(50°F)] *1
API CF-4 or ABOVE, SAE 40 [0°C ~ 40°C(32°F ~ 104°F)]
ACEA B4 or ABOVE SAE 30 [0°C ~ 30°C(32°F ~ 86°F)] SAE 20W-20 [-10°C ~ 20°C(14°F ~ 68°F)]SAE 10W-30 [-20°C ~ 30°C(-4°F ~ 86°F)]SAE 5W-30 [-25°C ~ 30°C(-13°F ~ 86°F)]
*1. Restricted by driving condition and dealing area*2. Not recommended for sustained high speed vehicle operationNormal driving conditionSevere driving condition
J080A06HP-GAT LUBRICATION CHART
Q’ty (liter)
Drain and refill (With oil filter):4.3 Drain and refill (With oil filter) : 6.5 Drain and refill (With oil filter) : 7.1 MAX. 1L /1500 Km MAX. 1L /1000 Km
Item
Engine oil (Gasoline) Engine oil (Diesel (2.5 TCI)) Engine oil (Diesel (2.9 CRDi)) Engine oil consumption
VEHICLE SPECIFICATIONS
9-4 Oil & Grease Standard
HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4) MOBIL DEXRON-IIATF DEXRON-IIIHYPOID GEAR OIL API GL-5 or HIGHER,SAE 80W[BELOW -30°C(-22°F)]/90W[ABOVE -30°C(-22°F)]MITSUBISHI GENUINE GEAR OIL PART NO. 8149630EX orCASTROL HYPOY LS(2.5 TCI)MOBIL INFILREX 33 (2.9 CRDi or 3.5 V6)HYPOID GEAR OIL API GL-5 or HIGHER,SAE 80W[BELOW -30°C(-22°F)]/90W[ABOVE -30°C(-22°F)]Ethylene glycol base for aluminum radiatorPSF-3 TYPE FLUIDDOT 3, DOT 4 or Equivalent
Q’ty (liter)
2.5 (2.5 TCI), 3.2 (2.9 CRDi or 3.5 V6) 8.2 (2.5 TCI), 11.8 (2.9 CRDi ), 10.5 (3.5 V6)1.42Part-time 4WD:1.8Full-time 4WD: 1.3 NO.7:2.6, NO.7.5:2.88(2.5 TCI), 9(2.9 CRDi), 11(3.5 V6) 1.3As required
Item
Transmission fluid Transfer case oil Front axle gear oil Rear axle gear oil Coolant Power steering gear oilBrakes and clutch fluid
Manual Auto
With LSD Without LSD
J080A06HP-GAT LUBRICATION CHART
INDEX
10-2 D Defrosting/Defogging
......................................................................... 1-71
Door Locking, unlocking front door with a key ........................................ 1-6
Drink Holder ...................................................................................... 1-53
Drive Belts ............................................................................... 6-15, 6-18
Driving Driving for economy ...................................................................... 2-14
Smooth cornering .......................................................................... 2-15
Winter driving ................................................................................ 2-15
E Emission Control System ................................................................... 7-1
Engine
Before starting the engine ............................................................... 2-2Compartment (3.5 V6) ..................................................................... 6-1
Compartment (2.5 TCI) ................................................................... 6-2
Compartment (2.9 CRDi) ................................................................ 6-3
Coolant ............................................................................................ 6-7
Coolant temperature gauge ........................................................... 1-43
If the engine overheats ................................................................... 3-2
Number ............................................................................................ 8-1
Oil .................................................................................................... 6-4Starting ............................................................................................ 2-3
Engine Exhaust Can Be Dangerous ................................................... 2-1
FFan Speed Con trol ................................................................... 1-66, 1-75Fog Light
Front .............................................................................................. 1-48
Rear .............................................................................................. 1-48
Front Seats
Adjustable front seats ................................................................... 1-11
Adjustable headrests ..................................................................... 1-12
Adjusting seat forward and rearward ............................................1-11
Adjusting seatback angle .............................................................. 1-11
Fuel Capacity .......................................................................................... 9-1
Gauge ............................................................................................ 1-43
Unleaded gasoline ........................................................................... 1-1
Fuel Filler Lid Remote release ............................................................................. 1-62
Full-time 4WD Operation .................... ................................... 2-10 ~ 2-13
Fuses ................................................................................................ 6-18
G General Checks .................................................................................. 6-4
Glove Box ......................................................................................... 1-56
H Hazard Warning System ................................................................... 1-51
Headlight Aiming Adjustment ............................................................ 6-24
Headlight Leveling Device System ................................................... 1-65
Heating and Ventilation
Air flow control ......................................................... 1-68 ~ 1-69, 1-77
Temperature control ...................................................................... 1-69
INDEX 10-5
Towing
A trailer (or vehicle) ........................................................... 2-17 ~ 2-19
Emergency .................................................................................... 3-11
If your car must be towed ............................................................... 3-9
Transmission Automatic ............................................................................... 2-6 ~ 2-8
Automatic transmission fluid checking ..........................................6-12
Manual .................................................................................... 2-4 ~ 2-5
Manual transmission oil che cking ................................................. 6-11
Trip Odometer ................................................................................... 1-42
U Under Tray ........................................................................................ 1-14
VVehicle Identification Number ............................................................. 8-1
Vehicle Specifications ................................................................ 9-1 ~ 9-3
W
Warning Lights ....................................................................... 1-39 ~ 1-43
Windows
Power ............................................................................................ 1-10
Windshield Wiper and Washer ......................................................... 1-49
Rear Wiper and Washer Switch ................................................... 1-50
Windshield Wiper Blades ................ ..................................................6-11
CONTROLS AND EQUIPMENT
1- 2 YB020A1-E BEFORE ENTERING THE VEHICLE
o Ensure that all windows, mirrors and lamps are clean.
o Check condition of all tyres.
o Ensure that no fluid leaks are evident.
o Ensure that the area around the vehicle is clear before driving off.
YB020B1-E AFTER ENTERING THE VEHICLE
o Ensure that all occupants fasten and cor- rectly adjust seat belts.
o Ensure that seat and headrestraint positions are adjusted for optimum safety, control and comfort.
o Adjust interior and exterior rear view mir- rors.
o Verify correct operation of lamps, horn and other electrical equipment.
o Ensure that warning lamps illuminate when ignition is turned on.
NOTE: Fluid levels such as engine oil, engine cool- ant, brake and windscreen washer fluidshould be checked daily or at each refuel-ling, whichever occurs sooner. B020A01FC-EAT RUNNING IN YOUR NEW HYUNDAIThe longevity and performance of the vehicle are greatly affected by the care exercised dur-ing the first 1000 miles of motoring. Because ofmodern manufacturing techniques, rigid guide-lines regarding maximum road speeds havebecome unnecessary. However, certain pre-cautions should be observed in order to obtainthe best possible performance and useful lifefrom the vehicle.
1) Do not race the engine without a load (i.e revving the engine in neutral).
2) During the first 500 miles the maximum engine speed should be restricted to 3000rpm and gradually increased thereafter.
3) Avoid prolonged constant speed operation. The internal components of the engine willbecome run-in more quickly if the operation
speed is varied during the running in period.
4) Never allow the engine to labour. Use the gearbox freely and avoid large throttle open-ings when the engine speed is below 1500rpm.
5) Avoid rapid acceleration and maximum throttle openings.
6) Avoid harsh braking during the first 100 miles of urban motoring or 1000 miles ofmotorway driving to allow the friction facingsof the brake pads and shoes to bed againstthe discs and drums properly.
7) No trailer towing should be undertaken dur- ing the running-in period. B880A01HP-EAT IMMOBILISER SYSTEM
- For Petrol Engine The immobiliser system is an anti-theft device, designed to deter automobile theft. B880B01HP-EAT Keys
B880B01HP
B880B02HP
Light Purple
ID key
ID key Master key
Master key
Type B
Black
Type A