2004 Hyundai Terracan manual transmission

VEHICLE SPECIFICATIONS
9-4 Oil & Grease Standard
HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4) MOBIL DEXRON-IIATF DEXRON-IIIHYPOID GEAR OIL API GL-5 or HIGHER,SAE 80W[BELOW -30°C(-22°F)]/90W[ABOVE -30°C(-22°F)]MITSUBISHI GENUINE GEAR OIL PART NO. 8149630EX orCASTROL HYPOY LS(2.5 TCI)MOBIL INFILREX 33 (2.9 CRDi or 3.5 V6)HYPOID GEAR OIL API GL-5 or HIGHER,SAE 80W[BELOW -30°C(-22°F)]/90W[ABOVE -30°C(-22°F)]Ethylene glycol base for aluminum radiatorPSF-3 TYPE FLUIDDOT 3, DOT 4 or Equivalent
Q’ty (liter)
2.5 (2.5 TCI), 3.2 (2.9 CRDi or 3.5 V6) 8.2 (2.5 TCI), 11.8 (2.9 CRDi ), 10.5 (3.5 V6)1.42Part-time 4WD:1.8Full-time 4WD: 1.3 NO.7:2.6, NO.7.5:2.88(2.5 TCI), 9(2.9 CRDi), 11(3.5 V6) 1.3As required
Item
Transmission fluid Transfer case oil Front axle gear oil Rear axle gear oil Coolant Power steering gear oilBrakes and clutch fluid
Manual Auto
With LSD Without LSD
J080A06HP-GAT LUBRICATION CHART

INDEX 10-5
Towing
A trailer (or vehicle) ........................................................... 2-17 ~ 2-19
Emergency .................................................................................... 3-11
If your car must be towed ............................................................... 3-9
Transmission Automatic ............................................................................... 2-6 ~ 2-8
Automatic transmission fluid checking ..........................................6-12
Manual .................................................................................... 2-4 ~ 2-5
Manual transmission oil che cking ................................................. 6-11
Trip Odometer ................................................................................... 1-42
U Under Tray ........................................................................................ 1-14
VVehicle Identification Number ............................................................. 8-1
Vehicle Specifications ................................................................ 9-1 ~ 9-3
W
Warning Lights ....................................................................... 1-39 ~ 1-43
Windows
Power ............................................................................................ 1-10
Windshield Wiper and Washer ......................................................... 1-49
Rear Wiper and Washer Switch ................................................... 1-50
Windshield Wiper Blades ................ ..................................................6-11

A040A02P-EATFOREWORD
Hyundai Motor Company wish to take this opportunity to thank you for purchasing a Hyundai product and to welcome you to the ever increasing number of discriminating motorists who drive Hyundai vehicles. The advanced engineering and construction methods employed during both design and production of the Hyundai marque are something of which we are proud, and this commitment to providing a high quality product is supported by a comprehensive after sales andwarranty service of which we are equally proud. This owner's manual will introduce the operating and maintenance requirements for the vehicle and it is recommended that it is carefully read to ensure that the maximum performance and durability along with safe and satisfactory operationare obtained. The recommended routine maintenance servicing along with any running repairs that may be required should be entrusted to a franchised Hyundai dealer to ensure that only the latest methods and genuine Hyundai replacement parts are used for the continued reliability, safety and performance of the vehicle. Should any question or query exist regarding any aspect of your Hyundai please contact the nearest Hyundai dealer who will be only too pleased to assist wherever possible. Note: This owners manual should be considered as part of the vehicle and should be kept in the vehicle at all times for
ease of reference. In the event of the vehicle being sold please ensure that this manual is left in the vehicle for the reference of the new owner .
CAUTION: Severe engine and transmission damage may result from the use of poor quality fuels and
lubricants that do not meet Hyundai specifications. You must always use high quality fuels and lubricants that meet the specifications listed on Page 9-3 in the Vehicle Specifications section of the Owner's Manual. Copyright 2003 Hyundai Motor Company. All rights reserved. No part of this publication may be reproduced, stored in any retrieval system or transmitted in any form or by any means without the prior written permission of Hyundai MotorCompany.

CONTROLS AND EQUIPMENT
1- 66 B660A01S-EAT CRUISE CONTROL (Not all models)
B660C02L-AATTo Cancel the Cruise Speed
B660B02L-EATTo Set the Cruise Speed
The cruise control system provides a constant
speed hold function which may be determined at will. The system is most suited to use duringfreeway/motorway driving where constant speedmotoring at speeds in excess of 25 m.p.h. maybe undertaken.
B660A01HP.DAG
1. Push in the cruise control main switch. This turns the system on.
2. Accelerate to desired cruising speed above 25 mph (40 km/h).
3. Push the control switch "SET" (COAST) position. The "CRUISE" indicator light in the instrument cluster will illuminate after youhave set the vehicle speed at the desiredspeed.
4. Remove your foot from the accelerator pedal and the desired speed will automatically bemaintained.
5. To increase speed, depress the accelerator pedal enough for the vehicle to exceed thepreset speed. When you remove your footfrom the accelerator pedal, the vehicle willreturn to the speed you have set.
B660B01HP
NOTE: If the vehicle speed decreases more than 9mph (15 km/h) below the set speed or de-creases below 25 mph (40 km/h), the cruisecontrol system will automatically cancel theset speed.
To disengage the cruise control system,pushthe control switch "CANCEL". Additionally, the following actions will disen- gage the system:
o Push the control switch "CANCEL".
o Depress the brake pedal.
o Depress the clutch pedal (Manual transmission).
o Shift the selector lever in "P" or "N" position (Automatic transmission).
B660C01HP

CONTROLS AND EQUIPMENT1- 67
WARNING:
o Keep the main switch off when not using
the cruise control.Use the cruise control system only when traveling on open highways in goodweather.
o Do not use the cruise control when it may not be safe to keep the car at aconstant speed, for instance, driving inheavy or varying traffic, or on slippery(rainy, icy or snow-covered) or windingroads or over 6% up-hill or down-hillroads.
o Pay particular attention to the driving conditions whenever using the cruisecontrol system.
o During cruise-speed driving with manual transmission vehicle, do not shift intoneutral without depressing the clutchpedal, since the engine will be overrevved.If this happens, depress the clutch pedalor release the main switch.
o During normal cruise control operation, when the set button is activated or reac-tivated after applying the brakes, thecruise control will energize after approxi-mately 3 seconds. This delay is normal.
B660E01L-EAT To Reset at a Faster Speed
1. Push the control switch "RESUME (ACCEL)"
2. Accelerate to desired speed. Whilst the con- trol switch is held, the vehicle will gradually gain speed.
B660D01L-AAT To Resume the Preset Speed
The vehicle will automatically resume the speed
set prior to cancellation when you push the control switch "RESUME (ACCEL)" (when trav-elling above 25 mph).
B660D01HP
B660F01L-EAT To Reset at a Slower Speed
B660B01HP
1. Push the control button "SET (COAST)". The vehicle will decelerate.
2. When the desired speed is obtained, re- lease the control button. Whilst the control switch is pushed, the vehicle speed willgradually decrease.
o Decrease the vehicle speed lower than
memory speed by 9 mph (15 km/h).
o Decrease the vehicle speed approximately to less than 25 mph (40 km/h).
o Release the main switch.

DRIVING YOUR HYUNDAI
2- 2 C020A01A-EAT
BEFORE STARTING THE ENGINE
Before you start the engine, you should always:
1. Look around the vehicle to be sure there are no flat tyres, puddles of oil or water or other indications of possible trouble.
2. After entering the car, check to be sure the parking brake is engaged.
3. Check that all windows, and lights are clean.
4. Check that the interior and exterior mirrors are clean and in position.
5. Check your seat, seatback and headrest to be sure they are in their proper positions.
6. Close all the doors.
7. Fasten your seat belt and be sure that all other occupants have fastened theirs.
8. Turn off all lights and accessories that are not needed.
9. When you turn the ignition switch to "ON" check that all appropriate warning lights are operating and that you have sufficient fuel.
10.Check the operation of warning lights and all bulbs when key is in the "ON" position. C030A01HP-EAT COMBINATION IGNITION SWITCH AND STEERING LOCK To Start the Engine
o If your Hyundai is equipped with a manual
transmission, place the shift lever in neutral and depress the clutch pedal fully.
o If your Hyundai has an automatic transmis- sion, place the shift lever in "P" (park).
o To start the engine, insert the ignition key and turn it to the "START" position. Releaseit as soon as the engine starts. Do not holdthe key in the "START" position for morethat 15 seconds.
NOTE: For safety, the engine will not start if the shift lever is not in "P" or "N" position(Automatic Transmission). SC050A1-E
KEY POSITIONS WARNING:
The engine must never be turned off and the key removed from the ignition key cylinderwhilst the vehicle is in motion since thesteering lock will operate and control of thevehicle will be lost.
C040A01E
LOCK
ACC
ON
START
WARNING: (Diesel only) To ensure that sufficient vacuum exists with-
in the brake system during cold weatherstart-up conditions, it is necessary to runthe engine at idle after starting according tothe following table.
Ambient temp.
Above 5°F (-15°C) Below 5°F (-15°C)Warm up time
3 min. or longer 6 min. or longer After starting the engine, do not drive the vehicle until the brake vacuum warning lighthas turned off. Failure to carry out the above procedure may result in the need to apply greater pedalpressure in order to effect the necessarybraking effort.

DRIVING YOUR HYUNDAI
2- 4 low the engine to idle for 20 seconds or so before driving the vehicle. CAUTION: Do not leave the vehicle unattended whilst idling. Never allow the vehicle to idle orwarm up in a confined space (ie garage)longer than is necessary to move the vehi-cle into an open area.
HPC060A1-E
STARTING THE ENGINE
1. Ensure that the transmission is in neutral and that the clutch pedal is held depressed (manual transmission) or the transmissionselector is at the "P" position (automatictransmission vehicle).
2. Turn the ignition key to and hold at the "Start" position until the engine starts. Whenthe engine has started, release the key.
NOTE: Do not operate the starter for more than 15
seconds continuously or continue to oper- ate the starter after the engine has started toavoid damaging the starter motor. If theengine makes a false start, allow it and thestarter motor to come to rest before at-tempting to start the engine again. Neverattempt to start the engine with the trans-mission in gear. Do not depress the accel-erator pedal whilst starting the engine. Al-
C050A01E
C050B01HP-EAT
Starting Procedure
1. Insert key, and fasten the seat belt.
2. Apply the parking brake.
3. If your Hyundai is equipped with a manual transmission, place the shift lever in neutral and depress the clutch pedal fully. If yourHyundai has an automatic transmission,place the shift lever in "P" (park).
4. On vehicles equipped with the diesel pre- heat indication lamp, turn the ignition key tothe "ON" position. The diesel-preheat indi-cation lamp will first illuminate in amber, andthen after a short time, the amber illumina-tion will go off, indicating that preheating iscompleted.C050B01HP
Amber lamp OFF
Amber lamp ON
NOTE: If the engine were not started within 2 sec- onds after the preheating is completed, turnthe ignition key once more to the "LOCK"position during 10 seconds, and then to the"ON" position, in order to preheat again. WARNING: Be sure that the clutch is fully depressed when starting a manual tranmission vehicle.Otherwise there is the potential to cause damage to the vehicle or injury to someone inside or outside the vehicle as a result ofthe forward or backward movement of thevehicle that will occur if the clutch is notdepressed when the vehicle is started.
5. Turn the ignition key to the "Start" position and release it when the engine starts.

DRIVING YOUR HYUNDAI 2- 5
DC090C1-E
FUEL ECONOMY
The following suggestions are made to assist in
achieving the greatest degree of fuel economy.
o Maintaining a constant check on fuel con- sumption will enable the most economical use pattern and driving style to be adopted.
o Avoid using the vehicle for very short jour- neys if possible, particularly when a coldstart is involved.
o Ensure that tyre pressures are maintained at the correct level.
o Use only the recommended grade of fuel.
o Avoid carrying unnecessary weight, and if a roof rack is in use, remove it as soon as possible after use.
o Anticipate the road and conditions ahead to enable adjustments in speed to be madesmoothly. Avoid heavy acceleration andsharp braking.
o Avoid cruising at unnecessary high speeds.
o Always ensure that the periodic maintenance services are performed by a Hyundai dealer at the time and/or mileage intervals speci-fied.
o Use the air conditioner only when neces- sary. HPC090A2-E MANUAL TRANSMISSION
The five speed fully synchronized transmission
is controlled by a floor mounted shift lever upon which the shift pattern is indicated. It is impor-tant that when changing gear, the clutch pedalis fully depressed to avoid transmission dam-age. CAUTION:
o Do not attempt to engage reverse gear when the car is in motion.
o To avoid damaging the selector mecha- nism, do not use the gear shift lever as a hand rest. Release the lever immediatelythe shift is completed.
o To avoid premature clutch wear, do not use the clutch pedal as a foot rest, anddo not hold the vehicle on a gradientusing the clutch.
C055B01HP-GAT
STARTING AND STOPPING THE EN- GINE FOR TURBO CHARGER INTER- COOLER (Diesel Engine)
(1) Do not race the engine or sudden accelerate
the engine immediately after starting it. If the engine is cold, allow the engine to idle forseveral seconds before it is driven to ensuresufficient lubrication of the turbo chargerunit.
(2) After high speed or extended driving, requir- ing a heavy engine load, the engine shouldbe allowed to idle, as shown in the chartbelow, before turning it off. This idle time will allow the turbo charger to cool prior to shutting the engine off.
Required Idle Time
High speed driving Driving Condition
Normal drivingNot necessary About 20 seconds About 1 minute
Up to 62 mph
Up to 50 mph
Steep mountain slopes or contin-
ued driving in excess of 62 mphAbout 2 minutes
WARNING: Do not turn the engine off immediately after
it has been subjected to a heavy load. Doingso may cause severe damage to the engineor turbo charger unit.
SSA2090A