2004 Hyundai Terracan fuel filter

VEHICLE MAINTENANCE REQUIREMENTS
5- 2 YF010A2-E
REGULAR SERVICING
In order to ensure continued reliability, safety and longevity, regular
maintenance performed at the intervals specified is essential. The maintenance intervals specified are based both on time elapsed andmileage covered since the previous maintenance service was per-formed. However, under severe operating conditions, certain scheduledoperations should be performed at shorter intervals. Regular maintenance should be entrusted to a Hyundai dealer who is
best able to provide the expertise required to ensure optimum opera-tional performance.
In addition the use of Hyundai replacement parts and service consumables
will ensure that the original build quality, operational performance andsafety are maintained.
F030B01HP-EAT R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
ENGINE CONTROL SYSTEM MAINTENANCE (PETROL) ENGINE OIL & FILTER (API SG, SG/CD, SH OR SH/CD) DRIVE BELT (ALT, DAMPER, TENSIONER, IDLER) FUEL FILTER (MPI TYPE) FLUID LEAKS TIMING BELT VENTILATION HOSES AIR CLEANER FILTER SPARK PLUGS (PLATINUM COATED)
NO. DESCRIPTION60 72
5060
4048
3036
2024
1012
MILES X 1000 MONTHS
R
I I
l
R R
R
I
R
I
R
l
R
I
R
R
I I I I
R
l
I
R
R
I I1 2 3 4 5 6 7 8

VEHICLE MAINTENANCE REQUIREMENTS 5-3
F030D04HP-EAT R :REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY.
ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL) ENGINE OIL & FILTER (API CF-4 OR ABOVE, ACEA B4 OR ABOVE) AIR CLEANER FILTERFUEL FILTER CARTRIDGE TIMING BELT DRIVE BELT (FOR AIR COMPRESSOR, ALTERNATOR)ALTERNATOR VACUUM PUMP ALTERNATOR OIL HOSE & VACUUM HOSE FUEL LINES, FUEL HOSE & CONNECTIONS
1 23 4 56 7 8
6072
RRR R l I I I
50 60
R I I I I40 48
RRR II I I20 24RRR II I IMILES X 1000 MONTHS70 84R I I I INO. DESCRIPTION 10 12
R I I I I 3036
R I I I I

VEHICLE MAINTENANCE REQUIREMENTS
5- 6
F060B01A-AAT
o Drive belts Inspect all drive belts for evidence of cuts, cracks, excessive wear or oil and replace ifnecessary. Drive belts should be checkedperiodically for proper tension and adjusted asnecessary. F060C01A-AAT
o Fuel filter A clogged filter can limit the speed at which the vehicle may be driven, damage the emissionsystem and cause hard starting. If an exces-sive amount of foreign matter accumulates inthe fuel tank, the filter may require replace-ment more frequently. After installing a new filter, run the engine for several minutes, and check for leaks at theconnections. Fuel filters should be installed bytrained technicians.
F060M01A-AAT o Engine oil and filterThe engine oil and filter should be changed at the intervals specified in the maintenanceschedule. If the car is being driven in severeconditions, more frequent oil and filter changesare required.
F060D01TB-AAT
o Fuel lines, fuel hoses and connec-
tions
Check the fuel lines, fuel hoses and connec-tions for leakage and damage. Have a trainedtechnician replace any damaged or leakingparts immediately.
WARNING (Diesel only): Never work on injection system with en-gine running or within 30 seconds aftershutting off engine. High pressure pump,rail, injectors and high pressure pipes aresubject to high pressure even after theengine stopped. The fuel jet produced byfuel leaks may cause serious injury, if ittouch the body. People using pacemak-ers should not move than 30cm closer tothe ECU or wiring harness within theengine room while engine is running,since the high currents in the CommonRail system produce considerable mag-netic fields. F060E01A-AAT
o Timing beltInspect all parts related to the timing belt for damage and deformation. Replace any dam-aged parts immediately. F060G01A-EAT
o Vapour hose and fuel filler cap The vapour hose and fuel filler cap should be inspected at those intervals specified in themaintenance schedule. Make sure that a newvapour hose or fuel filler cap is correctlyreplaced.
F060F01A-AAT
o Vacuum, crankcase
ventilation hoses
Inspect the surface of hoses for evidence of
heat and/or mechanical damage. Hard andbrittle rubber, cracking, tears, cuts, abrasions,and excessive swelling indicate deterioration.Particular attention should be paid to examinethose hose surfaces nearest to high heatsources, such as the exhaust manifold.
Inspect the hose routing to assure that the
hoses do not come in contact with any heatsource, sharp edges or moving componentwhich might cause heat damage or mechani-cal wear. Inspect all hose connections, suchas clamps and couplings, to make sure theyare secure, and that no leaks are present.Hoses should be replaced immediately if thereis any evidence of deterioration or damage.
F060A01A-AAT
EXPLANATION OF SCHEDULED MAINTENANCE ITEMS

OWNER MAINTENANCE
6-2
G010C01HP-EAT
DIESEL ENGINE COMPARTMENT (2.9 CRDi)
1. Windscreen washer fluid reservoir
2. Brake fluid reservoir
3. Clutch fluid reservoir (Not all models)
4. Engine cover 5. Automatic transmission fluid level dipstick
(Vehicle with Automatic Transmission)
6. Battery
7. Fuse and relay box
8. Air cleaner 9. Engine oil level dipstick
10. Radiator cap
11. Engine oil filler cap
12. Fuel filter
13. Power steering fluid reservoir
14. Coolant reservoir capG010C01HP-D
CAUTION: When inspecting or servicing the en- gine, you should handle tools andother heavy objects carefully so thatthe plastic cover of the engine is notdamaged.
12
34 56
8 9 10 11 12 7 137
14

OWNER MAINTENANCE 6-9
Type
RC10PYPB4 (CHAMPION) PFR5N-11 (NGK)
Remark
Unleaded G070A03Y-AAT CHANGING THE AIR CLEANER FIL- TER The replacement of air cleaner filter is per- formed in the following manner.
1. Unsnap the clips around the cover.
2. When this is done, the cover can be lifted
off, the old filter removed and the new filter put in its place.
Genuine Hyundai replacement parts are rec-ommended. CAUTION:
o Operating your vehicle without a proper air cleaner filter in place can result in excessive engine wear.
o When removing the air cleaner filter, be careful that dust or dirt does not enterthe air intake. These may result in dam-age to the air cleaner filter.
G070A01HPG080A01HP
ZG080A2-E
WINDSCREEN WIPER BLADES
G060B03L-EAT
Replacing the Spark Plugs
The spark plugs should be changed at the
intervals specified in the vehicle maintenance schedule in Section 5 or whenever engine per-formance indicates they should be changed.Symptoms that suggest poor spark plug perfor-mance include engine misfiring under load, lossof fuel economy, poor acceleration, etc. Whenspark plugs are replaced, always use sparkplugs recommended by Hyundai. The use ofother spark plugs can result in loss of perfor-mance, radio interference or engine damage.
NOTE:
o When replacing the spark plug, Genuine Hyundai Replacement Parts are recom-mended.
Recommended Spark Plugs: The wiper blades should be carefully inspected
from time to time and cleaned to remove accu-mulations of road film or other debris.
To clean the wiper blades and arms, use a
clean sponge or cloth with a mild soap ordetergent and water.
If the wipers continue to streak or smear the
glass, replace them with genuine Hyundai re-placement parts or their equivalent.
NOTE:
o Do not operate the wipers on dry glass. This can result in more rapid wear of thewiper blades and may scratch the glass.
o Keep the blade rubber out of contact with petroleum products such as engineoil, petrol, etc.
o It is recommended that spark plugs be
changed by an authorized Hyundai dealer.
WARNING: It is recommended that the engine be cool
or cold when changing the spark plugs. If the engine is hot, you could burn yourselfon the insulated connector, the spark plugor the engine itself.

OWNER MAINTENANCE 6-19
The power steering fluid level should be checked
regularly.
To check the power steering fluid level, be sure
the ignition is "OFF", then check to make cer- tain that the power steering fluid level is be-tween the "MAX" and "MIN" level markings onthe fluid reservoir.
YG220A1-E
POWER STEERING HOSES
It is suggested that you check the power steer-
ing hose connections for fluid leakage at thoseintervals specified in the vehicle maintenanceschedule in Section 5. The power steering hosesshould be replaced if there are severe surfacecracking, pulling, scuffing or worn spots. Dete-rioration of the hoses could cause prematurefailure.
NOTE: The power steering pump may be noisy
when the engine is first started in the ex- treme cold (-4°F). This noise is not abnormaland will stop as the engine warms up. If thepower steering pump continues to be noisyafter the engine has warmed up, have itinspected by your Authorized HyundaiDealer. G230A03A-EAT POWER STEERING FLUID LEVEL
G230A01HP
G230A02HP
Petrol Engine
Diesel Engine
G350B01HP-GAT
BLEEDING THE FUEL SYSTEM (FOR DIESEL ENGINE)
The fuel system should be bled to remove air as
described in the illustration if the fuel supply is exhausted during travel, when the fuel filter isreplaced, or if the vehicle is not used for a longtime.
G350A01HP
NOTE: Do not check whilst the engine is running.
Do not start when power steering fluid res- ervoir is empty. Fluid Recommendation
Only automatic transmission fluid meeting the
specification of PSF-3 or ATF DEXRON 2 should be used in the power steering system.

OWNER MAINTENANCE
6-20
G260A01HP-DAT
REPLACING HEADLIGHT BULBS
Before attempting to replace a headlight bulb, be sure the switch is turned to the "OFF"position. The next paragraph shows how to reach the headlight bulbs so they may be changed. Besure to replace the burned-out bulb with one ofthe same number and wattage rating. NOTE: The passenger's side headlight bulb can be changed after lifting the engine coolant res-ervoir by hand. CAUTION: Keep the lamps out of contact with petro- leum product, such as oil, petrol, etc.
G260A01HP
G300B01HP-GAT
REMOVAL OF WATER FROM THE FUEL FILTER (FOR DIESEL ENGINE)
G300A01HP If the fuel filter warning lamp illuminates during
driving, it indicates that water has accumulated in the fuel filter. If this occurs, remove the wateras described below.
1. Loosen the drain plug at the bottom of the fuel filter.
2. Tighten the drain plug when water no longer comes out.
3. Check to be sure that the warning lamp illuminates when the ignition key is turned to "ON", and that it goes off when the engine isstarted.If in doubt, consult your nearest authorizedHYUNDAI dealer.
WARNING: Be sure to carefully wipe away any water
drained out in this manner, because the fuel mixed in the water might be ignited andresult in a fire.
1. Pump the hand prime pump with your hand
for one minute(about 20~30 times).
2. Turn the ignition key to the "START" posi- tion and release it 2~3 times shortly until theengine starts.
CAUTION: Do not hold the ignition key in the "START"
position for more than 15 seconds. Doing so may cause the engine and the injection pumpto damage.