2004 Hyundai Terracan brake

OWNER MAINTENANCE 6-15
YG170A1-E CLUTCH PEDAL
SSA6160A
0.24~0.51 in. (6~13 mm)
The clutch pedal freeplay must lie within the limits shown. Incorrect freeplay can result inpremature wear of the clutch linings and re-lease bearing. Excessive free-play can result ingear selection difficulties. If the freeplay is incorrect, the clutch cable should be adjusted by a Hyundai dealer. G170A01A-GAT
CHECKING BRAKE PEDAL FREEPLAY
With the engine off, press down on the brake
pedal several times to reduce the vacuum in the brake booster.
Then, using your hand, press down slowly on
the brake pedal until you feel a change inresistance. This is the brake pedal freeplay.The freeplay should be within the limits speci-fied in the illustration. If it is not, have it inspect-ed by your Hyundai dealer and adjusted orrepaired if necessary.
SSA6170A
0.12 ~ 0.31 in. (3 ~ 8 mm)
To check the steering wheel free-play, stop the car with the wheels pointed straight ahead andgently move the steering wheel back and forth.Use very light finger pressure and be sensitiveto changes in resistance that mark the limits ofthe free-play. If the free-play is greater than specified, have it inspected by your Hyundai dealer and adjustedor repaired if necessary.
G150A01HP
Maximum
1.18 in (30 mm)
YG180A1-E STEERING WHEEL

OWNER MAINTENANCE
6-16 If a belt is loose, adjust it by:
1. Loosen the adusting bolts just enough so that the components can be moved.
2. Whilst pulling outward on the pry bar or screw driver, test the belt deflection with your thumb.
3. After tightening the adjusting bolts, be sure to recheck the belt tension. Overtighteningdrive belts can cause excessive wear andfailure in driven components and belts.
YG190A1-E
ADJUSTING DRIVE BELTS YG200A1-E
CHECKING ENGINE DRIVE BELTS
1. With the engine turned off, check the belts for cracks, fraying, or excessive wear. Re- place the belt if it is in poor condition.
2. With your thumb (with a force approx. 10 kg) press on each belt midway between thepulleys. Each belt should deflect no morethan the amount shown in figure.
G190D01HP
G190D03HP
Petrol Engine
Generator pulley Idler pulley
Water pumppulley
COMP.pulley Autotensioner
Crankshaft pulley
Generator pulley Power steering pulley
Idler pulley Tension pulley
COMP. pulley Tension pulleyTension pulley
Tension pulley
Crankshaft pulley Powersteeringpulley
Diesel Engine
G180A01A-GAT
CHECKING BRAKE PEDAL CLEARANCE
95 in. (75 mm)
SSA6180A
You need a helper to check the brake pedal
clearance. With the engine running, have your helper press down on the brake pedal severaltimes and then hold it down with a force of about490 N (50 Kg, 110 lbs). The brake pedal clear-ance is the distance from the top surface of thebrake pedal to the asphalt sheeting under thefloor mat.
If the brake pedal clearance is not within the
limits specified in the illustration, have it in-spected by your Hyundai dealer and adjustedor repaired if necessary.

VEHICLE SPECIFICATIONS 9-1
Option Spare
J050A02HP-GAT BRAKE Dual hydraulic with brake booster Ventilated discDisc type Cable operated on rear wheel
TypeFront brake type Rear brake type
Parking brake
J030A01HP-EAT TYRE
16.5 lmp.gal (75 litre)
9. VEHICLE SPECIFICATIONS
Overall length Overall widthOverall height Wheel base Wheel tread
Front Rear
Type Wheel free playOil pump typeBall and nut, torsion bar type (Integral type) 0 ~ 1.18 in. (0 ~ 30 mm)Vane type
J010A01HP-EAT MEASUREMENT J020A01HP-EAT POWER STEERING J060A01HP-EAT FUEL SYSTEM
185.4 (4710)
73.2 (1860) 70.6 (1795)
108.2 (2750)
60.2 (1530)60.2 (1530)
ITEM Battery Alternator
J040A02HP-EAT ELECTRICAL
PETROL
MF 68 AH
120 A (13.5 V) DIESEL
MF 100 AH
110 A (12 V)
Fuel tank capacity
9
in. (mm) 235/75 R15 225/65 R16
Full Size

VEHICLE SPECIFICATIONS
9-4 Oil & Coolant
HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4) MOBILE DEXRON- II
ATF DEXRON-IIIHYPOID GEAR OIL API GL-5 or HIGHER,SAE 80W[BELOW -22°F (-30°C)]/90W[ABOVE -22°F (-30°C)]MOBIL INFILREX 33HYPOID GEAR OIL API GL-5 or HIGHER,SAE 80W[BELOW -22°F (-30°C)]/90W[ABOVE-22°F (-30°C)]Ethylene glycol base for aluminiumPSF-3 or ATF Dexron 2DOT 3 or DOT 4 Equivalent
Q'ty (lmp.qts)(litre)
2.82 (3.2) Petrol : 9.24(10.5), Diesel : 10.38 (11.8)1.25(1.42)Part-time 4WD : 1.58(1.8)Full-time 4WD : 1.14(1.3) NO.7 : 2.9(2.6) NO.7.5 : 2.46(2.8) Petrol : 9.68 (11), Diesel : 5.28(9) 1.14 (1.3)As required
Item
Transmission Manual
Fluid AutoTransfer case oilFront axle gear oil Rear axle gear oil Coolant Power steering gearBrakes and clutch fluid
J080A06HP-EAT LUBRICATION CHART
With LSD Without LSD

INDEX10-1
C Catalytic Converter
............................................................................. 7-2
Child Restraint System .......................................................... 1-20 ~ 1-25
Child-Proof Rear Door Lock ......... ...................................................... 1-6
Cigar Lighter ..................................................................................... 1-52
Clock ................................................................................................. 1-50
Clutch Checking fluid ................................................................................ 6-13
Pedal freeplay ............................................................................... 6-15
Cooling Fans ..................................................................................... 6-18
Cruise Control ........................................................................ 1-66 ~ 1-67
DDaily Operating Checks ...................................................................... 6-3
Defrosting/Defogging ......................................................................... 1-72
Door Locking, unlocking front door with a key ........................................ 1-5
Drink Holder ...................................................................................... 1-53
Drive Belts ............................................................................... 6-14, 6-16
Driving Driving for economy ...................................................................... 2-15
Smooth cornering .......................................................................... 2-15
Winter motoring ............................................................................. 2-15
HPK000A1-E 10. INDEX
A Air Cleaner Filter ................................................................................. 6-9
Air Conditioning
Maintenance .................................................................................. 6-14
Operation ....................................................................................... 1-73
Switch ............................................................................................ 1-73
Airbag ..................................................................................... 1-26 ~ 1-30
Antenna ............................................................................................. 1-83
Apperance Care ......................................................................... 4-1 ~ 4-4
Ashtray .............................................................................................. 1-53
Automatic Heating and Cooling Control System ...................1-75 ~ 1-80
BBattery ............................................................................................... 6-18
Bi-Level Heating ................................................................................ 1-71
Bonnet Release ................................................................................ 1-63
Brake
Anti-lock system .............................................................................. 2-9
Brake system checking ................................................................. 6-12
Effective braking ........................................................................... 2-14
Fluid ............................................................................................... 6-12
Pedal clearance ............................................................................ 6-16
Pedal freeplay ............................................................................... 6-15
10

INDEX10-3
M Maintenance Requirements
Explanation of scheduled maintenance items ........................ 5-6 ~ 5-8
Maintenance and servicing requirements ....................................... 5-1
Maintenance under severe usage conditions ................................. 5-5
Regular servicing ................................................................... 5-2 ~ 5-4
Mirrors Day/night inside rearview .............................................................. 1-59
Outside rearview ........................................................................... 1-58
Multi Function Switch
Headlight flash .............................................................................. 1-47
High and low beam ....................................................................... 1-47
Lane change signal ....................................................................... 1-46
Lighting switch ............................................................................... 1-47
Sidelight auto cut .......................................................................... 1-47
Turn signal operation .................................................................... 1-46
OOdometer .......................................................................................... 1-45
P Parking Brake ................................................................................... 1-59
Part-time 4WD Operation ......................................................... 2-9 ~ 2-11
Power Driver's Seat .......................................................................... 1-12
Power Outlet ..................................................................................... 1-52
Power Steering Fluid Level ............. ..................................................6-19
I Ignition Switch
..................................................................................... 2-2
Immobiliser System .................................................................... 1-2 ~ 1-4
Key ........................................................................................... 1-2, 1-4
Indicator and Warning Lights ................................................. 1-40 ~ 1-43
Instrument Cluster and Indicator ............................................ 1-32 ~ 1-39
Instruments and Controls ................ ..................................................1-31
Intermittent Wipe Facility ................................................................... 1-49
J Jump Starting ...................................................................................... 3-2
K
Key ............................................................................................... 1-2, 1-4 If you lose your keys .................................................................... 3-11
Positions .......................................................................................... 2-2
LLimited-Slip Differential ..................................................................... 2-14
Luggage Compartment Cargo Security Screen .................................................................. 1-61
Light ............................................................................................... 1-60
Net ................................................................................................. 1-60

INDEX
10-4 R Rear Seat
Adjustable headrests ..................................................................... 1-14
Folding rear seatback and seat cushion ....................................... 1-15
Rear Seat Warning........................................................................... 1-16
Rheostat Switch ................................................................................ 1-52
Roof Bars .......................................................................................... 1-61
Running in Your New Hyundai ........................................................... 1-2
S Seat Belts 2-Point Sta tic Type ....................................................................... 1-18
3-Point system ................................................................... 1-17 ~ 1-18
Adjusting your seat belt ................................................................ 1-18
Care of seat belts ......................................................................... 1-17
Pre-tensioner Seat Belt ................................................................. 1-25
Precautions ................................................................................... 1-16
Seat Warmer ..................................................................................... 1-14
Sound
Brake Pad Wear Warning Sound .................................................1-43
Spark Plugs ........................................................................................ 6-8
Speedometer ..................................................................................... 1-44
Starting Procedure .............................................................................. 2-4Steering Wheel Free play ....................................................................................... 6-15
Tilt lever ........................................................................................ 1-65Stereo Sound System ............................................................ 1-81 ~ 1-82 Sun-visor
........................................................................................... 1-63
Sunroof ................................................................................... 1-54 ~ 1-55
TTachometer ....................................................................................... 1-45
Theft-Alarm system .................................................................... 1-7 ~ 1-8
Tyres
Balancing ......................................................................................... 8-2
Chains ............................................................................................. 8-2
Changing a flat ty re ................................................................ 3-4 ~ 3-9
In the event of a puncture ..... .......................................................... 3-4
Information ....................................................................................... 8-1
Pressures ........................................................................................ 8-1Replacement ................................................................................... 8-3
Rotation ........................................................................................... 8-2
Snow tyres ...................................................................................... 8-2
Spare tyre ....................................................................................... 3-3 Spare tyre and tools ....................................................................... 8-3
Towing A trailer (or vehicle) ........................................................... 2-17 ~ 2-19
Emergency .................................................................................... 3-10
If your car must be towed ..... .......................................................... 3-9
Important trailer weight information ............................................... 2-18