OWNER MAINTENANCE
6-6 the level again, allow several minutes for the oil to drain into the sump. Replace the oil fillercap rotating it in a clockwise direction untiltight. The quantity of oil required to raise the level from the minimum to maximum level is approx-imately 1 litre. The distance between the "F" and "L" marks is equal to about 1 liter(Gasoline Engine)/1.2liter(Diesel Engine) of oil.
o The engine oil consumption is strongly
effected by the viscosity and quality of oil,engine rpm and driving condition etc. More engine oil may be consumed under severe driving conditions such as highspeeds, frequent acceleration and decel-eration, compared to normal driving.
ZG030E1-A
ENGINE OIL CONSUMPTION Function of engine oil
Engine oil has the primary function of lubricat-
ing and cooling the inside of the engine. Engine oil consumption
It is normal that an engine should consume
some engine oil while normal driving. The cause of oil consumption in a normal engine are asfollows;
o Engine oil is used to lubricate pistons, piston rings and cylinders. A thin film of oil is left on the cylinder wallwhen a piston moves downwards in thecylinder. High negative pressure generatedduring engine operation sucks some of theoil into the combustion chamber. This oil with some oil of the cylinder wall is burned by the high temperature combustiongases during the combustion process. SG040A1-E
ENGINE OIL AND FILTER REPLACEMENT
SSA6040A
Oil filler cap
Drain plug
Oil filter The engine oil and filter must be changed at
the time or mileage interval specified in the maintenance schedule. If the vehicle is oper-ated under severe or adverse conditions, theoil and filter must be replaced more frequently.
To replace the oil and filter, proceed as fol-
lows:
1. Ensure that the engine is at normal operat- ing temperature and park the vehicle on level ground with the parking brake se-curely applied and the engine turned off.
2. Open the bonnet and remove the oil filler cap.
3. Prepare a suitable receptacle to collect the displaced oil and remove the drain plugfrom the sump.
CAUTION: The oil being drained from the engine will
be hot. Care should be exercised to pre- vent scalding.
Diesel engine
Gasoline engine Drain plug
Oil filter
KCHB001A-1
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OWNER MAINTENANCE 6-7
SG050A1-E
ENGINE COOLANT CHECKING AND REPLACING WARNING: Do not remove the radiator cap when the
engine is hot, since the system is pressur- ized and coolant may be ejected from theradiator resulting in scalding.
SG050B1-E
Coolant recommendations
G050B01FC
G050B02FC
Gasoline engine Diesel engine
Only ethylene glycol based coolant with a
corrosion inhibitor suited to aluminium alloy engine components should be used in thecooling system. No further additives or inhibi- tors should be used. The coolant specific gravity should be checked as prescribed inthe maintenance schedule to ensure adequatefrost and corrosion protection. In addition, theengine coolant must be replaced at the speci-fied interval since the corrosion inhibitor prop-erties deteriorate with time.
It is important to note that whilst an increase
in the concentration of anti freeze gives anincrease in the level of frost protection, asolution which is in excess of 65% anti freezewill result in reduced frost protection andengine overheating. Therefore the recom-mended concentration of 50% should not beexceeded for general use.
The use of methanol based anti freeze com-
pounds may result in engine overheating andwill invalidate the vehicle warranty.
4. When the oil has drained from the sump,
replace the drain plug using a new washerensuring that the plug is not over tight-ened.
5. Remove the oil filter by rotating counter- clockwise, using a proprietary oil filter re-moval tool if necessary. Note that the oilfilter will contain approximately 0.5 litres ofoil and this should be collected in a suit-able receptacle.
6. Install a new oil filter having smeared the sealing ring with clean oil and rotatingclockwise until the filter contacts the mount-ing and then a further one half turn. Do notover-tighten Tightening torque: 2.3 ~ 2.5 kgf.m
7. Pour the specified quantity of the recom- mended oil into the engine and replace the filler cap. Start the engine and ensure thatno oil leaks exist. Turn off the engine andafter a couple minutes, recheck the oillevel.
WARNING:Prolonged and repeated contact with used
engine oils may result in serious skin dis-orders including dermatitis and cancer.Avoid contact with skin as far as possibleand always wash thoroughly after any con-tact. Keep used oils out of reach of chil-dren. It is illegal to pollute drains, watercourses and soil. Use only authorized wastecollection facilities including civic amenity sites and garages for the disposal of usedoil and oil filters. If in doubt, contact thelocal authority for disposal instructions.
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OWNER MAINTENANCE 6-11
G080A01A-EAT
WINDSCREEN WIPER BLADES
G070A01E-EAT
AIR CLEANER ELEMENT REPLACEMENT CAUTION:
o The air flow sensor is a precision engi-
neered electronic measuring device and therefore care should be exercised thatthe air flow sensor is not damagedduring replacement of the element.
o When removing the air cleaner ele- ment, be careful that dust or dirt doesnot enter the air intake. These mayresult in damage to the air cleanerelement.
To ensure maximum filtration performanceand continued engine performance, only genu-ine Hyundai replacements should be used. use a clean sponge or cloth with a mild soapor detergent and water. If the wipers continueto streak or smear the glass, replace themwith genuine Hyundai replacement.
CAUTION:
o Do not operate the wipers on dry glass since rapid wear and damage to thewindscreen glass may result.
o Keep the blade rubber out of contact with petroleum products such as en-gine oil, gasoline, etc.
HFC5003
G070A02FC
Gasoline engine
Diesel engine
HEF-119To replace the air cleaner element, remove
the air intake ducting from the air flow sensor body and unfasten the spring clips holding theair flow sensor top to the body. Lift out the airflow sensor followed by the air cleaner ele-ment. Replacement of the element is thereverse of the above. SG090A2-E
WINDSCREEN WASHER RESERVOIR REPLENISHMENTHFC5010
The wiper blades should be carefully in-
spected from time to time and cleaned to remove accumulations of road film or otherdebris. To clean the wiper blades and arms, The level of windscreen washer fluid available
should be checked on a daily basis. The levelof fluid will be visible through the side of thereservoir. When the fluid is to be replenished,
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OWNER MAINTENANCE
6-12 G110A01E-EAT AUTOMATIC TRANSAXLE FLUID The automatic transaxle fluid level should be checked and changed at those intervals pre-scribed in the maintenance schedule. It is ofparamount importance that only the specifiedfluid is used when replenishing or changing thefluid. The use of other fluids may irreparablydamage the transaxle and invalidate the manu-facturers warranty. In addition the ingress of dirtor lint may prevent correct functioning of thetransaxle and care must be exercised to pre-vent the ingress of such matter. NOTE: Basically automatic transaxle fluid is redcolor. As driving distance increases, thefluid color turns darkish red gradually. It isnormal condition and you should not usefluid color as a criterion for replacing thetransaxle fluid.
Ensure that the vehicle is parked on levelground with the parking brake firmly appliedand the engine cool. Remove the level plugfrom the transaxle when lubricant should be-gin to drip from the level hole. If the level islow and no lubricant is seen to drip, add therequired quantity of lubricant and replace theplug.
The manual transaxle lubricant must bechecked and or changed at the intervalsspecified in the maintenance schedule. Onlythose lubricants specified should be used inorder to prevent gear shifting difficulties ortransaxle damage. WARNING: The transaxle lubricant level should only be checked when the engine is cold topreclude the possibility of personal injuryby contact with hot components.
Recommended Oil Use only the approved transaxle lubricant.The recommended lubricants are complete inthemselves and the use of additives is neitherrequired nor recommended. The use of addi-tives may invalidate the vehicle warranty.
Transaxle Lubricant Level Checking
SSA6100B
only a proprietary screen wash additive should be used and in the concentration recom-mended by the manufacturer. The windscreenwasher reservoir has a total capacity of 3litres.
CAUTION: Engine coolant anti freeze must not be
used in the windscreen washer system since damage to the paintwork may result.
Undiluted windscreen washer additive must
not be allowed to come into contact with thepaintwork. If spillage occurs, flush the af-fected area immediately with water. Do notoperate the windscreen washer for morethan 15 seconds continuously or whenthe reservoir is empty since damage tothe washer pump will result.
SG100A1-E
MANUAL TRANSAXLE LUBRICANT
G110A01EDrain plug
Filler plug
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OWNER MAINTENANCE 6-21
G270A02A-GAT
HEADLIGHT BULB Replacement instructions:
G270A01FC
1. Allow the bulb to cool. Wear eye protection.
2. Always grasp the bulb by its plastic base, avoid touching the glass.
1. Loosen the drain plug at the bottom of thefuel filter.
2. Tighten the drain plug when water no longer comes out.
3. Check to be sure that the warning lamp illuminates when the ignition key is turned to "ON", and that it goes off when theengine is started. If in doubt, consult your nearest authorized HYUNDAI dealer.
WARNING: Be sure to carefully wipe away any water
drained out in this manner, because thefuel mixed in the water might be ignitedand result in a fire.
G300B01FC
SG250A1-E
REPLACING LIGHT BULBS
In the event of bulb failure being experienced, ensure that the relative lighting circuit is turnedoff prior to attempting to replace the bulb. Theillustrations on the following page will assist inlocating and removing the various bulbs. En-sure that the replacement bulb has the samecap configuration and wattage as the original. CAUTION: Keep the lamps out of contact with petro- leum product, such as oil, gasoline, etc.
G300A01B-GAT
REMOVAL OF WATER FROM THE FUEL FILTER (DIESEL ENGINE)
If the fuel filter warning lamp illuminates during
driving, it indicates that water has accumu- lated in the fuel filter. If this occurs, remove thewater as described.
G300A01FC
SG230B1-E
POWER STEERING HOSES
Power steering hoses should be checked for
damage, deterioration and leakage at each ser- vice.
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OWNER MAINTENANCE
6-22 5. Open the bonnet.
6. Draw the vertical line (through the centre
of each headlight beam pattern) and the horizontal line (through the centre of eachheadlight beam pattern) on the aimingscreen. And then, draw the horizontal parallel line at 1.18 in. (30 mm) under the horizontalline.
7. Adjust each cut-off line of the low beam to the parallel line with a phillips screwdriver- VERTICAL AIMING
8. Adjust each cut-off line of the low beam to each vertical line with a phillips screw-driver - HORIZONTAL AIMING.
G290A01FC-EAT
HEADLIGHT AIMING ADJUSTMENT
Before performing aiming adjustment, makesure of the following.
1. Keep all tyres inflated to the correct pres- sure.
2. Place the vehicle on level ground and press the front bumper & rear bumper down sev-eral times. Place the vehicle at a distanceof 118 in. (3,000 mm) from the test wall.
3. See that the vehicle is unloaded (except for full levels of coolant, engine oil and fuel,and spare tyre, jack, and tools).
4. Clean the head lights lens and turn on the headlight (Low beam).
G290A01FC
Horizontal Aiming
Vertical Aiming
Protect the bulb against abrasions or scratches and against liquids whenlighted. Turn on the bulb only when in-stalled in a headlight. Replace the head-light if damaged or cracked. Keep thebulb out of the reach of children anddispose of the used bulb with care.
5. Push the bulb spring for removing the headlight bulb.
6. Remove the protective cap from the re- placement bulb and install the new bulb bymatching the plastic base with the headlighthole. Install the dust cover after retighteningthe bulb spring and reconnect the powercord.
7. Use the protective cap and carton to dis- pose of the old bulb.
8. Check for proper headlight aim. WARNING The halogen bulb contains gas under pressure and if impacted could shatter,resulting in flying fragments. Always weareye protection when servicing the bulb.
G270A02FC
3. Disconnect the power cord from the bulb base in the back of the headlight.
4. Remove the dust cover.
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OWNER MAINTENANCE 6-25
G200C01FC-GAT
FUSE PANEL DESCRIPTION Engine Compartment (GASOLINE)
HFC4004PROTECTED COMPONENTS Generator (A/CON, RR HTD, STOP, D/LOCK, HAZARD) Fuse Generator, Engine control relay, ECM Radiator fan relay Start relay, Ignition switch Blower relay Power window relay Condenser fan relay #1 ABS control module, ABS bleeding connector ABS control module, ABS bleeding connector Fuel pump relay Injector, lgnition coil MAP sensor, Oxygen sensor, CP sensor, Knock sensor, Throttle position sensor Audio, Room lamp, Overhead console lamp, lnstrument cluster DRL control module Horn relay A/C relay Front fog lamp relay ECM, TCM Tail lamp relay Left rear combi lamp, Left position lamp, Left License lamp Right rear combi lamp, Right position lamp, Right License lamp Left head lamp Right head lamp, (H/LP IND) Fuse
FUSE RATING
120A40A 30A 20A 40A 40A 30A 20A 30A 30A 10A 15A 10A 10A 15A 10A 10A 15A 10A 20A 10A 10A 15A 15A
DESCRIPTION
ALTB+
ECU RAD IGN
BLR
P/WIN
COND
ABSABS
F/PUMP INJ
SNSR
ROOM LP DRL
HORN
A/CON
FR FOG
ECULP
TAIL LH
TAIL RH H/LP LH
H/LP RH
NOTE: Not all fuse panel descriptions in this manual may be applicable
to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label.
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VEHICLE SPECIFICATIONS 9-3
Item
Engine Oil (Gasoline engine) Engine Oil (Diesel engine) Engine Oil Consumption Transaxle
Power Steering Brake Fluid Coolant
J080A02FC-EAT LUBRICATION CHART
Q'ty (litre)
1.6 DOHC - 3.3 (with oil filter)(3.5 us qts., 2.9 lmp. qts) 1.8 DOHC - 3.85 (with oil filter) (4.07us qts., 3.39 lmp. qts)
1.5 SOHC - 4.8 (with oil filter)(5.1 us qts., 4.2 lmp. qts)
MAX. 1 L / 1,500 Km
MAX. 1L / 1,000 Km 2.15 (2.3 us. qts., 1.86 Imp. qts) 6.1 (6.4 us qts., 5.3 lmp. qts) (1.6 DOHC)6.7 (7.0 us qts., 5.8 lmp. qts) (1.8 DOHC) As required As requiredGasoline engine : 6.2 (1.6 DOHC), 6.5 (1.8 DOHC) Diesel engine : 6.3Oil & Grease Standard
API SG SAE 20W-40, 20W-50 (ABOVE -10°C)
or ABOVE SAE 15W-40, 15W-50 (ABOVE -15°C)
SAE 10W-30 (-25°C ~ 40°C) SAE 10W-40, 10W-50 (ABOVE -25°C) SAE 5W-20 (BELOW -10°C) *1, *2SAE 5W-30 (BELOW 10°C) *1 SAE 5W-40 (BELOW 20°C) *1
API CF-4 SAE 30 (0°C ~ 40°C)
or ABOVE, SAE 20W-40 (ABOVE -10°C)
ACEA B4 SAE 15W-40 (ABOVE -15°C)
or ABOVE SAE 10W-30 (-20°C ~ 40°C) SAE 5W-30 (-25°C ~ 10°C)SAE 0W-30 (BELOW 10°C) *1, *2
*1. Restricted to driving condition and vehicle destination *2. Not recommended for sustained high speed vehicle operation Normal driving conditionSevere driving condition HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4) DIAMOND ATF SP-III, SK ATF SP-III PSF-3 or Dexron 2 DOT 3, DOT 4 or equivalent Ethylene glycol base for aluminium radiator
Manual Auto
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