APPEARANCE CARE
4-2
Plastic wheel covers should be cleaned using a sponge and water. Cast alloy wheels should be cleaned using a mild soap or neutral deter- gent. Abrasive compounds must not be used since in the event of these damaging the lac- quer coating, oxidization of the aluminium wheel will occur, spoiling the appearance. The use of an a toothbrush will facilitate cleaning between the wheel "spokes".
ensure that accidental spillages are immediately flushed with water. Do not use abrasive cleaning materials which may damage the bumpers. Avoid subjecting the bumpers to high tempera- tures such as may be encountered in high bake paint ovens.
SE040B1-E STAIN/SPOT REMOVAL Should tree sap, dead insects or tar prove to be difficult to remove from the paint film, turpentine or a proprietary paint cutting compound may be used. Ensure that the area to be cleaned is not rubbed intensively to prevent breaking through the colour coat and exposing the under coat. SE040C1-E POLISHINGThe exterior paint work should be polished with a proprietary wax polish when water no longer collects in bead form on the paint work. The instructions of the product manufacturer should be adhered to. SE040E1-E BUMPER MAINTENANCEThe special material from which the bumpers are manufactured warrants special attention to pre- serve the appearance of the bumpers. Avoid contact with battery electrolyte or brake fluid and SE040F1-E ACCIDENT REPAIRSIn the event of the body work sustaining damage, the following points should be noted prior to repairs being undertaken. If body panels are replaced or repaired, anti corrosion treatment must be applied to the repair area. The product used must be compatible withthose used in manufacture. It is recommended that repairs are entrusted to a Hyundai dealer to ensure that replacement parts used are of the same high quality as those used in manufacture of the vehicle and that the correct repair methods and materials will ensure adequate levels of corrosion protection and the continued validity of the Anti Perforation Warranty. SE050A1-E INTERIORDuring the winter period, it is possible that the passenger compartment flooring may become wet from damp footwear or quantities of snow adhering to footwear. The carpet should not be allowed to remain in this condition since the carpet may begin to create musty smells and will
SE050D1-E SEAT BELTS Seat belts should be cleaned only with a mild soap solution. Strong detergents, solvens or bleaches may damage the belt webbing and therefore reduce the effectiveness of the belt. Belts which display signs of fraying, wear of cut should be replaced. SE050E1-E WINDOWS A proprietary glass cleaner should be used to clean the inside of the windows. However, the rear heated windshield must only be cleaned using a light horizontal cleaning action. Care should be exercised to avoid the use of abrasive cleaners or contact with items of jewellery which may damage the heating elements.
promote corrosion of the floor pan in addition tothe carpet and under felt beginning to rot. SE050C1-E INTERIOR VALETING The soft trim and carpets should be maintained with the regular use of a vacuum cleaner. Heavy soiling should be removed with a dry cleaning agent recommended for this purpose following the instructions of the product manufacturer. Paint thinner, solvents or other such cleaning materials should not be used since damage to the upholstery may result.
fcuk-4.p65
3/6/2007, 10:00 AM
2
OWNER MAINTENANCE
6-4
SG020B1-E
DAILY OPERATING CHECKS
The following items should be checked on a
daily basis or whenever the vehicle is refuelled, whichever occurs sooner.
o Engine oil level.
o Engine coolant level.
o Power steering fluid level.
o Brake fluid level.
o Windscreen washer fluid level.
o Battery condition.
o Tyre condition and pressures.
o Operation and cleanliness of all lighting equipment.
o Windscreen wiper and washer operation.
o Horn operation.
o Warning light operation.
o Adjustment and cleanliness of mirrors.
o Seat and seat belt adjustment and opera- tion.
o Fluid leakage.
The vehicle must not be driven if the daily
operating checks indicate that any item of equip- ment related to the safety or roadworthiness ofthe vehicle is not functioning correctly. G030A01FC-EAT
ENGINE OIL
The correct engine oil level is of paramount
importance. An excessively high or low oil levelmay result in irreparable damage being sus-tained by the engine. The engine oil levelmust be checked on a daily basis, wheneverthe vehicle is refuelled or before starting along trip, whichever occurs sooner.
In addition, it is imperative that only an ap-
proved grade and specification of oil is used toavoid the possibility of serious engine damageand premature wear. The use of "budget price"oil is a false economy that must be avoided ifthe maximum reliability and useful life is to beobtained from the vehicle.
G030B02O-EAT
Recommended Oil
1. Gasoline engine
20W-40 20W-50
5W-40
SSA6030B
°C °F -25 -13 40104
2068
1050
032
-15 5 -10 14
5W-20 15W-40 15W-50
10W-30
10W-40 10W-50
5W-30
A multi grade oil having a specification which meets A.P.I. specification of SG or above isrecommended. The oil viscosity should be se-lected according to the operating environmentof the engine by means of the table shown inthe illustration. The engine oil recommenda-tions are complete in themselves and the use ofadditives is neither required nor recommended.The use of engine oil additives may result ininvalidation of the vehicle warranty. NOTE: The use of a 5W-20 multi grade oil is not recommended for sustained high speed use.
2. Diesel engine
The engine oil quality should meet the follow-
ing classification:
API class: CF-4 or ABOVEACEA class: B4 or ABOVE
G030B02B
fcuk-6.p65 3/6/2007, 10:01 AM
4
OWNER MAINTENANCE
6-10
SSA6062A
5. Replace the plug lead ensuring that the cap is pushed firmly into place. Confirm that the cap is correctly seated by lightlypulling upon it.
NOTE:When replacing the spark plug, always
use the genuine parts recommended.
Recommended Spark Plugs
RC10YC4
BKR5ES-11
NGK
CHAMPION
SSA6061CSSA6060B
Prior to installing a sparking plug, the gap between the centre and outer electrodes mustbe checked and adjusted as necessary.Adjustment is facilitated by bending the outerelectrode towards or away from the centreelectrode. Under no circumstances should at-tempts be made to adjust the position of thecentre electrode.
4. Insert the sparking plug into the cylinder head and using a suitable plug socket,slowly rotate the sparking plug, (beingcareful not to cross-thread) until the plugcontacts the seating area. Tighten the plug with plug socket by a further 1/2 to 3/4 of a furn only.
3. Clean around the base of the plug to be
removed, and install the plug socket ensur-ing that the ceramic insulator does not be-come damaged. Turn the socket counter-clockwise to remove the plug.
CAUTION: Sparking plugs must only be cleaned using
purpose designed equipment. Wire brush- ing may damage the centre electrode-insulator causing misfiring to occur. Onlythe correct grade of sparking plug shouldbe used. Use of an incorrect grade mayresult in serious engine damage.
fcuk-6.p65 3/6/2007, 10:01 AM
10
OWNER MAINTENANCE
6-14 SG120D1-E
Brake Fluid Level
The fluid level in the brake fluid reservoir should be checked periodically. The levelshould be between the "MIN" and "MAX"marks on the side of the reservoir. If the levelis at or below the "MIN" mark, fluid should beadded having carefully cleaned the area sur-rounding the reservoir cap to ensure that dirtis not allowed to enter the system. It shouldbe borne in mind that the brake fluid level willdecrease slightly as the friction linings of thepads and shoes become worn and that this isa normal condition.
SG120A1-E
BRAKE SYSTEM CHECKING CAUTION: Correct operation of the braking system is
essential to the safe operation of the vehicle and therefore, any maintenance operationsother than those listed below should beentrusted to a Hyundai dealer.
SG120C2-E
Brake Fluid Recommendations Only brake fluid conforming to DOT 3 orDOT 4 specifications or higher may be usedin the braking system. Care should be takento observe the instructions and precautionsprinted upon the container.
HFC5005
Gasoline engine
the ECU or wiring harness within the engine room while engine is running,since the high currents in the CommonRail system produce considerable mag-netic fields.
Fluid Capacity The total fluid capacity of the transmission unitis 6.1 litres (1.6 DOHC)/6.7 litres(1.8 DOHC).
Fluid level should be within this range
C090A03FC
Î Î
WARNING: The cooling fan is controlled by engine
coolant temperature and may sometimes operate even when the engine is not run-ning. Use extreme caution when workingnear the blades of the cooling fan so thatyou are not injured by a rotating fan blade.As the engine coolant temperature de-creases, the fan will automatically shutoff. This is a normal condition.
WARNING (Diesel only): Never work on injection system with en-
gine running or within 30 seconds after shutting off engine. High pressure pump,rail, injectors and high pressure pipes aresubject to high pressure even after theengine stopped. The fuel jet produced byfuel leaks may cause serious injury, if ittouch the body. People using pacemak-ers should not move than 30cm closer to
fcuk-6.p65 3/6/2007, 10:01 AM
14
OWNER MAINTENANCE
6-18 G200B01E-EAT
INDIVIDUAL CIRCUIT FUSES
The fuse box containing the individual circuit
fuses will be found in the backside of multi box located in the right side of driver. The multi boxis removed by pulling lightly and then releasingthe lid. A fuse rating grid will be found on thereverse side of the cover. In the event of fusefailure, the fuse should be replaced with one ofequivalent rating. A fuse removal tool is pro-vided within the fuse box to facilitate replace-ment.
In the event of a replacement fuse failing shortly
after installation a malfunction within the circuitprotected by that fuse is indicated. The circuitshould be checked by a Hyundai dealer at thefirst available opportunity.
HFC4010-D
SG200A1-E
FUSIBLE LINKSAS60310A
Bad
Good
The fusible link prevents damage to the wiring harness in the event of an electrical systemmalfunction. Failure of a fusiblelink is indicativeof a serious overload condition having occurredand therefore the electrical system should bechecked by a Hyundai dealer before a replace-ment link is fitted. WARNING: Under no circumstances should a fusible link be replaced with anything other than anew link of the same rating. The use ofhigher rated links or other means of con-necting the circuit will create a potential firehazard.
G190B01TB-GAT DRIVE BELTS (Diesel Engine)
At the scheduled maintenance inspection,
belts should be examined for cracks, wear, fraying or other evidence of deterioration andreplaced if necessary. Belt routing should also be checked to be sure
there is no interference between the belts andother parts of the engine.G190B01FC
Auto tensioner Pulley
Powersteeringpump
A/C comp.
Alternator
fcuk-6.p65
3/6/2007, 10:01 AM
18
OWNER MAINTENANCE 6-19
AXA6201B
WARNING: The use of replacement fuses having a higher rating than specified or other meansof connecting the circuit will create a po-tential fire hazard. SG210A1-E
BATTERY MAINTENANCE
D010B01FC
WARNING:
Motor vehicle batteries contain sulphuric
acid which is corrosive and poisonous. Hy- drogen gas is emitted from the battery whichis explosive when combined with oxygen.The following precautions must be strictlyobserved to avoid personal injury or dam-age to the vehicle.
o If battery electrolyte is spilled onto skin or
into eyes, the effected area must be flushed with copious amounts of water and medicalassistance sought.
o If battery electrolyte is ingested, copious amounts of water or milk followed by an ant-acid (raw egg or milk of magnesia) must bedrunk. Vomiting should not be induced andmedical assistance must be sought. o Batteries must only be charged in well
venti-lated areas from which naked lightsor sources of sparks are excluded.
o Ensure that children, pets or other unautho- rized persons are kept away from batteries.
o Do not allow anything to bridge the positive (+) and negative (-) terminals of the battery.
o Never invert the battery.
The battery fitted during production is of the
"Maintenance Free" type.
fcuk-6.p65 3/6/2007, 10:01 AM
19
OWNER MAINTENANCE 6-21
G270A02A-GAT
HEADLIGHT BULB Replacement instructions:
G270A01FC
1. Allow the bulb to cool. Wear eye protection.
2. Always grasp the bulb by its plastic base, avoid touching the glass.
1. Loosen the drain plug at the bottom of thefuel filter.
2. Tighten the drain plug when water no longer comes out.
3. Check to be sure that the warning lamp illuminates when the ignition key is turned to "ON", and that it goes off when theengine is started. If in doubt, consult your nearest authorized HYUNDAI dealer.
WARNING: Be sure to carefully wipe away any water
drained out in this manner, because thefuel mixed in the water might be ignitedand result in a fire.
G300B01FC
SG250A1-E
REPLACING LIGHT BULBS
In the event of bulb failure being experienced, ensure that the relative lighting circuit is turnedoff prior to attempting to replace the bulb. Theillustrations on the following page will assist inlocating and removing the various bulbs. En-sure that the replacement bulb has the samecap configuration and wattage as the original. CAUTION: Keep the lamps out of contact with petro- leum product, such as oil, gasoline, etc.
G300A01B-GAT
REMOVAL OF WATER FROM THE FUEL FILTER (DIESEL ENGINE)
If the fuel filter warning lamp illuminates during
driving, it indicates that water has accumu- lated in the fuel filter. If this occurs, remove thewater as described.
G300A01FC
SG230B1-E
POWER STEERING HOSES
Power steering hoses should be checked for
damage, deterioration and leakage at each ser- vice.
fcuk-6.p65 3/6/2007, 10:01 AM
21
OWNER MAINTENANCE
6-22 5. Open the bonnet.
6. Draw the vertical line (through the centre
of each headlight beam pattern) and the horizontal line (through the centre of eachheadlight beam pattern) on the aimingscreen. And then, draw the horizontal parallel line at 1.18 in. (30 mm) under the horizontalline.
7. Adjust each cut-off line of the low beam to the parallel line with a phillips screwdriver- VERTICAL AIMING
8. Adjust each cut-off line of the low beam to each vertical line with a phillips screw-driver - HORIZONTAL AIMING.
G290A01FC-EAT
HEADLIGHT AIMING ADJUSTMENT
Before performing aiming adjustment, makesure of the following.
1. Keep all tyres inflated to the correct pres- sure.
2. Place the vehicle on level ground and press the front bumper & rear bumper down sev-eral times. Place the vehicle at a distanceof 118 in. (3,000 mm) from the test wall.
3. See that the vehicle is unloaded (except for full levels of coolant, engine oil and fuel,and spare tyre, jack, and tools).
4. Clean the head lights lens and turn on the headlight (Low beam).
G290A01FC
Horizontal Aiming
Vertical Aiming
Protect the bulb against abrasions or scratches and against liquids whenlighted. Turn on the bulb only when in-stalled in a headlight. Replace the head-light if damaged or cracked. Keep thebulb out of the reach of children anddispose of the used bulb with care.
5. Push the bulb spring for removing the headlight bulb.
6. Remove the protective cap from the re- placement bulb and install the new bulb bymatching the plastic base with the headlighthole. Install the dust cover after retighteningthe bulb spring and reconnect the powercord.
7. Use the protective cap and carton to dis- pose of the old bulb.
8. Check for proper headlight aim. WARNING The halogen bulb contains gas under pressure and if impacted could shatter,resulting in flying fragments. Always weareye protection when servicing the bulb.
G270A02FC
3. Disconnect the power cord from the bulb base in the back of the headlight.
4. Remove the dust cover.
fcuk-6.p65 3/6/2007, 10:01 AM
22