2004 Hyundai Getz water pump

1- 2 FEATURES OF YOUR HYUNDAI
B010A03O-EAT
FUEL RECOMMENDATIONS
Petrol Engines
THIS VEHICLE MUST ONLY BE OP-
ERATED WITH UNLEADED FUEL.
SERIOUS DAMAGE WILL RESULT
FROM THE USE OF LEADED FUEL. The use of leaded fuel in this vehicle will
result in irreversible pollution of the
catalyst element. Such pollution will
prevent correct operation of the cata-
lyst and give rise to increased operating
temperatures leading to the catalyst
element melting and restricting the ex-
haust flow along with an increase in
exhaust emission levels.
Unleaded fuel with a Research Octane
Number (RON) of 91 or higher must be
used in this vehicle.
To prevent accidental filling of the fuel
tank with leaded fuel, a small diameter
filler neck along with a restrictor flap are
fitted to ensure that only unleaded fuel
pump nozzles may enter the filler neck.
However, care must be exercised when
filling the vehicle tank from jerry cans or
by means of a funnel that the fuel being
used is unleaded. HTB187
!
CAUTION:
The vehicle warranty will not extend
to damage arising from the use of
incorrect fuels.
Diesel Engines
Diesel fuel of 52 to 54 cetane is used in
Hyundai vehicle. If two types of diesel
fuel are available, use summer or winter
fuel properly according to the following
temperature conditions.
o Above 23°F (-5°C) ... Summer type diesel fuel.
o Below 23°F (-5°C) ... Winter type diesel fuel.
! Watch the fuel level in the tank very
carefully : If the engine stops due to fuel
failure, the circuits must be completely
purged to permit restarting.
CAUTION:
Do not let any petrol or water enter
the tank. If this happens, the tank
should be completely drained and
the fuel lines should all be cleaned
out. This will stop the fuel pump
from becoming contaminated.
Overseas Operation:
When the vehicle is to be operated
overseas, the vehicle operator should
establish that a suitable fuel for satis-
factory operation of the vehicle is avail-
able. SB010E1-E
FUELS FOR CLEANER AIR
To help contribute to cleaner air, Hyundai
recommends that you use fuels treated
with detergent additives, which help to
prevent deposit formation in the engine.
These fuels will help the engines run
cleaner and the Emission Control Sys-
tem performance.
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2

FEATURES OF YOUR HYUNDAI 1- 41
SB210M1-E
CHARGING SYSTEM
WARNING LIGHT
The charging system warning light
should illuminate when the ignition
switch is turned to the "ON" position
and should be extinguished when the
engine is started. If the light fails to
illuminate when the ignition is turned
"ON" or fails to extinguish after starting
the engine, the nearest Hyundai dealer
should be contacted. If the light illumi-
nates whilst the vehicle is being driven,
stop the vehicle as soon as it is safe to
do so and check the condition of the
generator drive belt. If the belt is in SB2100I-E
DOOR AJAR WARNING
LIGHT
The door ajar warning light indicates
that a door is not correctly closed.
Ensure that the light is extinguished
prior to driving the vehicle.
B260B01FC-EAT
TAIL GATE OPEN
WARNING LIGHT
The tail gate warning light indicates
when the tail gate is open or is not fully
closed. Ensure that the light has extin-
guished prior to driving the vehicle. SB210P1-E
LOW FUEL LEVEL
WARNING LIGHT
The low fuel warning light serves to
warn the driver that the remaining fuel
quantity is approximately 9 litres and
that the vehicle should be refuelled. If
the vehicle is driven for an extended
period with the low fuel warning light
illuminated there exists a possibility
that misfiring due to fuel shortage may
occur. This situation must be avoided
to prevent damage to the catalyst oc-
curring.
recommended to assist in bringing the
vehicle to rest. The vehicle must not be
driven once brake failure has occurred
until the system has been repaired and
is functioning normally.
The braking system employs a vacuum
servo in order that the pedal efforts are
reduced. Power for the servo is derived
from the engine and therefore, in the
event of the engine stopping or the
vehicle being towed, pedal efforts will
be substantially increased.
place and the tension is satisfactory,
the advice of a Hyundai dealer should
be sought.
CAUTION:
If the drive belt (generator belt) is
loose, broken, or missing while the
vehicle is driving, there may be a
serious malfunction, engine could
overheat because this belt also drives
the water pump.
!
B260N02FC-EAT MALFUNCTION INDICA-
TOR LIGHT
This light illuminates when there is a
malfunction of an exhaust gas related
component, and the system is not func-
tioning properly so that the exhaust gas
regulation values are not satisfied. This
light will illuminate when the ignition key
is tuned to the "ON" position, and will go
out after the engine start. If it illumi-
nates while driving, or does not illumi-
nate when the ignition key is turned to
the "ON" position, take your car to your
tbuk-1a.p65 3/23/04, 2:22 PM
41

1- 44 FEATURES OF YOUR HYUNDAI
!
SB215B1-E
ENGINE COOLANT TEMPERA-
TURE GAUGE
The engine coolant temperature gauge
indicates the engine coolant tempera-
ture and will, under normal circum-
stances, give an indication in the "Nor-
mal" or centre portion of the scale.
Should the indication move into the
upper or "Hot" portion of the scale,
engine overheating is indicated. Under
these circumstances, the vehicle should
be brought to rest as soon as is safe to
do so and the engine turned off. Once
the engine has cooled somewhat, the
coolant level and the condition of the
generator/water pump drive belt should
be checked. If the cause of the over- SB215C1-E
SPEEDOMETER
HTB007A
heating cannot be readily established,
the assistance of a Hyundai dealer
should be sought.
HTB004A
The speedometer indicates the vehicle
speed in both miles and kilometres per
hour.
WARNING:
The engine cooling system is pres-
surized and removal of the radiator
cap when the engine is hot may
cause hot water and steam to be
ejected from the radiator resulting in
burns and scalding. The radiator cap
must only be removed when the en-
gine has cooled. Do not add cold
water to a hot engine to avoid the
possibility of engine damage. The
use of plain water in the cooling
system is not recommended since
the aluminium components of the
cooling system require the use of a
corrosion inhibitor found in the rec-
ommended Ethylene Glycol type anti
freeze solutions.
A Type B Type
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3/23/04, 2:22 PM
44

3- 4 WHAT TO DO IN AN EMERGENCY
!
!
D030A01TB-EAT
IF THE ENGINE OVERHEATS
If the temperature gauge indicates
overheating:
1. Pull off the road and stop as soon as
it is safe to do so.
2. Place the gear selector lever in "P" (automatic), or neutral (manual
transaxle) and set the parking brake.
If the air conditioning is on, turn it off.
3. If coolant is running out under the car
or steam is coming out from under
the bonnet stop the engine. Do not
open the bonnet until the coolant has
stopped running or the steaming has
stopped. If there is no visible loss of
coolant and no steam, leave the
engine running and check to be sure
the engine cooling fan is operating.
If the fan is not running, turn the
engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing,
check to see that it is tight. If the
drive belt seems to be satisfactory,
check for coolant leaking from the
radiator, hoses or under the car. (If
the air conditioning had been in use,
it is normal for cold water to be
draining from it). WARNING:
Whilst the engine is running, keep
hands and clothing away from mov-
ing parts such as the fan and drive
belts to prevent injury.
7. Switch ON the main beam
headlamps before carefully remov-
ing the jumper cables in the reverse
order of attachment. Once the
jumper cables have been removed,
switch "OFF" the main beam
headlamps.
CAUTION:
If the jump cable is incorrectly in-
stalled, damage to the vehicle elec-
trical system may occur, in particu-
lar the electronic components such
as the Fuel Injection system com-
puter and the Automatic transaxle
computer. The battery must never
be disconnected whilst the engine
is running.
!
WARNING (Diesel only):
Never work on injection system with
engine running or within 30 sec-
onds after shutting off engine. High
pressure pump, rail, injectors and
high pressure pipes are subject to
high pressure even after the engine
stopped. The fuel jet produced by
fuel leaks may cause serious in-
jury, if it touch the body. People
using pacemakers should not move
than 30cm closer to the ECU or
wiring harness within the engine
room while engine is running, since
the high currents in the Common
Rail system produce considerable
magnetic fields.
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4

WHAT TO DO IN AN EMERGENCY 3- 5
!
D040A01TB-EAT
TEMPORARY SPARE TYRE
(Not all models)
The following instructions for the tem-
porary spare tyre should be observed:
1. Check inflation pressure as soon as
practical after installing the spare
tyre, and adjust to the specified
pressure. The tyre pressure should
be periodically checked and main-
tained at the specified pressure
while the tyre is stored.
6. If the cause of the overheating can- not be found, wait until the engine
temperature has returned to nor-
mal. Then, if coolant has been lost,
carefully remove the radiator cap
and add water to bring the fluid level
in the reservoir up to the base of the
radiator fill opening. Fill the coolant
expansion tank to the halfway mark.
7. Proceed with caution until it is es-
tablished that the engine is operat-
ing normally. If the engine over-
heats repeatedly, the advice of a
Hyundai dealer should be sought. WARNING:
Do not remove the radiator cap when
the engine is hot since steam and
boiling water may be ejected from
the radiator resulting in burns or
scalding.
Inflation Pressure
Tyre Size
T105/70D14
420 kPa (60 psi)
2. The spare tyre should only be used temporarily and should be returned
to the luggage compartment as soon
as the original tyre can be repaired
or replaced.
3. Continuous use at speeds of over 50 mph(80 km/h) is not recom-
mended.
4. As the temporary spare tyre is spe- cifically designed for your car, it
should not be used on any other
vehicle.
Spare Tyre Pressure
YD050A1-E
SPARE TYRE
For Full Size (Not all models)
The following instructions for the FULL
SIZE spare tyre should be observed:
Check inflation pressure as soon as
possible after installing the spare tyre,
and adjust to the specified pressure.
The tyre pressure should be periodi-
cally checked and maintained at the
specified pressure while the tyre is
stored.
Spare Tyre Pressure
Tyre Size
Inflation Pressure
FULL SIZE
30 psi (210 kPa)
5. If the water pump drive belt is bro-
ken or coolant is leaking out, stop
the engine immediately and call the
nearest Hyundai dealer for assis-
tance.
! CAUTION:
Serious loss of coolant indicates
there is a leak in the cooling system
and this should be checked as soon
as possible by a Hyundai dealer.
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5

VEHICLE MAINTENANCE REQUIREMENTS 5- 3
ENGINE CONTROL SYSTEM MAINTENANCE (PETROL)
1 ENGINE OIL & FILTER (SG OR ABOVE) See Note (1)
2 DRIVE BELT (WATER PUMP, ALTERNATOR & A/CON)
3 FUEL FILTER (MFI)
4 FLUID LEAKS
5 TIMING BELT
6 VENTILATION HOSES
7 AIR CLEANER FILTER
8 SPARK PLUGS
9 VALVE CLEARANCE (1.1L)
AF040C4-E
SCHEDULED MAINTENANCE
In order to ensure the continued safety, reliability and longevity of the vehicle, the following maintenance service operations should be performed at the time or mileage intervals specified. It is recommended that all routine maintenance services are entrusted to a Hyundai dealer to ensure that the manufacturers recommended procedures are employed and that only genuine Hyundai replacement parts are used. Incorrect mainte- nance techniques or the use of non genuine replacement parts may invalidate the vehicle warranty. F030B02TB-EAT R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
Note : (1) SF OR LOWER: EVERY 6,000 MILES OR 6 MONTHS : "R" (2) FOR EVERY 25,000 MILES : "R"
NO. DESCRIPTION60 72
5060
4048
3036
2024
1012
MILES X 1000 MONTHS
R
I II
R
I
R
I
R
I
R
I
R
I
I
R
I
R
I I I
R
III
R
I
R
I I
See Note (2)
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3

DO-IT-YOURSELF MAINTENANCE 6- 15
!
SG100A1-E
MANUAL TRANSAXLE
LUBRICANT
SG090A2-E
WINDSCREEN WASHER RES-
ERVOIR REPLENISHMENT
The level of windscreen washer fluid
available should be checked on a daily
basis. The level of fluid will be visible
through the side of the reservoir. When
the fluid is to be replenished, only a
proprietary screen wash additive should
be used and in the concentration rec-
ommended by the manufacturer. The
windscreen washer reservoir has a total
capacity of 3 litres. CAUTION:
Engine coolant anti freeze must not
be used in the windscreen washer
system since damage to the
paintwork may result.
Undiluted windscreen washer addi-
tive must not be allowed to come
into contact with the paintwork. If
spillage occurs, flush the affected
area immediately with water. Do not
operate the windscreen washer for
more than 15 seconds continuously
or when the reservoir is empty since
damage to the washer pump will
result.
!
HTB173
HXGS506
Drain plug
Filler plug
The manual transaxle lubricant must be
checked and or changed at the inter-
vals specified in the maintenance sched-
ule. Only those lubricants specified
should be used in order to prevent gear
shifting difficulties or transaxle dam-
age.
WARNING:
The transaxle lubricant level should
only be checked when the engine is
cold to preclude the possibility of
personal injury by contact with hot
components.
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15

DO-IT-YOURSELF MAINTENANCE 6- 23
The various engine drive belts must be
checked for condition, tension and free-
dom from damage and excessive wear.
The tension of a new belt must be
checked after thirty minutes running
following fitment of the new belt to allow
for the initial belt stretch. G190B01TB-GAT
CHECKING DRIVE BELTS
(Diesel)
A/C comp.
Auto tensioner
Pulley
G190B01TB
AlternatorPower
steering
pump
At the scheduled maintenance inspec-
tion, belts should be examined for
cracks, wear, fraying or other evidence
of deterioration and replaced if neces-
sary.
Belt routing should also be checked to
be sure there is no interference be-
tween the belts and other parts of the
engine.
Crankshaft Pulley
SG190A1-E
DRIVE BELTS (Gasoline)
1.1L
1.3L/1.6L Alternator
0.37 ~ 0.43 in.
(9.5 ~11.0 mm)
Water Pump Pulley
Alternator
Pulley
0.2~0.24 in.
(5.1~6 mm)
HTB186
Crankshaft pulley
HTB220
Water Pump Pulley
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23