2004 Hyundai Getz fuel pump

6- 38 DO-IT-YOURSELF MAINTENANCE
G200C01TB-GAT FUSE PANEL DESCRIPTION Engine Compartment
HTB261-EPROTECTED COMPONENTS
Ignition Switch
Ignition Switch, Start Relay
Fuel pump, Alternator, ECM
Auto Fuel Cut Switch
Radiator Fan
Headlight, Defogger RelayABSECMA/CON, Fuel PumpInjectorA/Conditioner
HornABSABS
Blower, Blower Motor
Power Window
Electronic power steering AlternatorSpare Fuse Spare FuseSpare Fuse
FUSE RATING
30A30A30A20A30A50A10A10A10A15A10A10A20A40A30A30A50A 15A 10A10A
DESCRIPTION
IGN 2IGN 1ECU
F/PUMP RAD
BATT ABS
ECU
SNSR INJ
A/CON HORN ABS1ABS2 BLW
P/WDW EPS
BATT( ) SPARE
SPARE
SPARE
NOTE:
Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse box on your vehicle, refer to the fuse box label.
1.1L 1.3/1.6L 100A120A

9- 2 VEHICLE SPECIFICATIONS
1.3 L
1.6 L
Type Wheel free playRack stroke Oil pump type 3,810 (150) 1,665(65.6) 1,495(58.9) 1,490(58.7)2,455(96.7) 1,450(57.1) 1,440(56.7)
Overall lengthOverall width Overall height (unladen)Wheel base Wheel tread J030A02TB-GAT TIRE1.1 L
13.5V,70A
Dual hydraulic with brake booster Ventilated disc DrumCable
J010A01TB-GAT MEASUREMENT
J060A01TB-GAT FUEL SYSTEM
Rack and pinion 0 ~ 30 mm (0 ~ 1.18 in.) 132 mm (5.20 in.)140 mm (5.5 in.) Vane type
155/80R13, 165/65R14 175/65R14, 185/55R15
StandardOption
Front Rear
mm (in.)
J020A01TB-GAT POWER STEERING
Fuel tank Capacity Liter
45 Imp.gal
9.9
J040A03TB-GAT ELECTRICAL
Item Battery Alternator
J050A01FC-GAT BRAKE Type Front brake typeRear brake type Parking brake
J035A01TB-GAT SPARE TIRE
T105/70D14(Temporary) Full size
Standard Option
DIESEL
1.5 L
60AH
12V, 90AGASOLINE
GEN EC
Manual Power 13.5V, 90A
45AH, 55AH

1- 2 FEATURES OF YOUR HYUNDAI
B010A03O-EAT
FUEL RECOMMENDATIONS
Petrol Engines
THIS VEHICLE MUST ONLY BE OP-
ERATED WITH UNLEADED FUEL.
SERIOUS DAMAGE WILL RESULT
FROM THE USE OF LEADED FUEL. The use of leaded fuel in this vehicle will
result in irreversible pollution of the
catalyst element. Such pollution will
prevent correct operation of the cata-
lyst and give rise to increased operating
temperatures leading to the catalyst
element melting and restricting the ex-
haust flow along with an increase in
exhaust emission levels.
Unleaded fuel with a Research Octane
Number (RON) of 91 or higher must be
used in this vehicle.
To prevent accidental filling of the fuel
tank with leaded fuel, a small diameter
filler neck along with a restrictor flap are
fitted to ensure that only unleaded fuel
pump nozzles may enter the filler neck.
However, care must be exercised when
filling the vehicle tank from jerry cans or
by means of a funnel that the fuel being
used is unleaded. HTB187
!
CAUTION:
The vehicle warranty will not extend
to damage arising from the use of
incorrect fuels.
Diesel Engines
Diesel fuel of 52 to 54 cetane is used in
Hyundai vehicle. If two types of diesel
fuel are available, use summer or winter
fuel properly according to the following
temperature conditions.
o Above 23°F (-5°C) ... Summer type diesel fuel.
o Below 23°F (-5°C) ... Winter type diesel fuel.
! Watch the fuel level in the tank very
carefully : If the engine stops due to fuel
failure, the circuits must be completely
purged to permit restarting.
CAUTION:
Do not let any petrol or water enter
the tank. If this happens, the tank
should be completely drained and
the fuel lines should all be cleaned
out. This will stop the fuel pump
from becoming contaminated.
Overseas Operation:
When the vehicle is to be operated
overseas, the vehicle operator should
establish that a suitable fuel for satis-
factory operation of the vehicle is avail-
able. SB010E1-E
FUELS FOR CLEANER AIR
To help contribute to cleaner air, Hyundai
recommends that you use fuels treated
with detergent additives, which help to
prevent deposit formation in the engine.
These fuels will help the engines run
cleaner and the Emission Control Sys-
tem performance.
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FEATURES OF YOUR HYUNDAI 1- 41
SB210M1-E
CHARGING SYSTEM
WARNING LIGHT
The charging system warning light
should illuminate when the ignition
switch is turned to the "ON" position
and should be extinguished when the
engine is started. If the light fails to
illuminate when the ignition is turned
"ON" or fails to extinguish after starting
the engine, the nearest Hyundai dealer
should be contacted. If the light illumi-
nates whilst the vehicle is being driven,
stop the vehicle as soon as it is safe to
do so and check the condition of the
generator drive belt. If the belt is in SB2100I-E
DOOR AJAR WARNING
LIGHT
The door ajar warning light indicates
that a door is not correctly closed.
Ensure that the light is extinguished
prior to driving the vehicle.
B260B01FC-EAT
TAIL GATE OPEN
WARNING LIGHT
The tail gate warning light indicates
when the tail gate is open or is not fully
closed. Ensure that the light has extin-
guished prior to driving the vehicle. SB210P1-E
LOW FUEL LEVEL
WARNING LIGHT
The low fuel warning light serves to
warn the driver that the remaining fuel
quantity is approximately 9 litres and
that the vehicle should be refuelled. If
the vehicle is driven for an extended
period with the low fuel warning light
illuminated there exists a possibility
that misfiring due to fuel shortage may
occur. This situation must be avoided
to prevent damage to the catalyst oc-
curring.
recommended to assist in bringing the
vehicle to rest. The vehicle must not be
driven once brake failure has occurred
until the system has been repaired and
is functioning normally.
The braking system employs a vacuum
servo in order that the pedal efforts are
reduced. Power for the servo is derived
from the engine and therefore, in the
event of the engine stopping or the
vehicle being towed, pedal efforts will
be substantially increased.
place and the tension is satisfactory,
the advice of a Hyundai dealer should
be sought.
CAUTION:
If the drive belt (generator belt) is
loose, broken, or missing while the
vehicle is driving, there may be a
serious malfunction, engine could
overheat because this belt also drives
the water pump.
!
B260N02FC-EAT MALFUNCTION INDICA-
TOR LIGHT
This light illuminates when there is a
malfunction of an exhaust gas related
component, and the system is not func-
tioning properly so that the exhaust gas
regulation values are not satisfied. This
light will illuminate when the ignition key
is tuned to the "ON" position, and will go
out after the engine start. If it illumi-
nates while driving, or does not illumi-
nate when the ignition key is turned to
the "ON" position, take your car to your
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41

3- 2 WHAT TO DO IN AN EMERGENCY
HTB165
SD020B1-E
IF THE ENGINE CANNOT BE
CRANKED
1. If the vehicle is fitted with manual
transaxle, ensure that the clutch
pedal is depressed whilst cranking
the engine. If the vehicle is fitted
with automatic transaxle, ensure
that the transaxle selector is at the
"P" or"N" position.
2. Check the battery terminals and
connections to ensure that these
are clean and also tight.
3. If the ignition warning lights dim
when the engine is cranked and the
battery terminals have been
checked, a discharged battery is
indicated. SD020C1-F
If Engine Turns Over Normally
but Does Not Start
SD020A1-E
IF THE ENGINE WILL NOT START
Seek assistance from the nearest
Hyundai dealer with regard to the
method of ignition and fuel system
diagnosis.
!
HTB221
CAUTION:
If the engine refuses to start, no
attempt should be made to push or
tow start the vehicle. Vehicles with
automatic transaxle or fuel injec-
tion will not be able to be started in
this manner since no drive is trans-
mitted through the automatic
transaxle whilst the engine is not
running, and in the case of fuel
injected derivatives, the fuel pump
will not operate under tow start
conditions. In addition, if the ve-
hicle is equipped with an exhaust
catalyst, damage to the catalyst may
result if the vehicle is tow started. 4. Do not attempt to push or tow start
the vehicle, refer to "Jump Starting"
for information regarding engine
starting when the battery is dis-
charged.
1. Check fuel Level
2. Check all connectors at ignition coil and spark plugs.
Replace any that may be discon-
nected or loose.
3. Check fuel line in the engine com- partment.
4. If engine still refuses to start, call a
Hyundai dealer or seek other quali-
fied assistance.
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2

3- 4 WHAT TO DO IN AN EMERGENCY
!
!
D030A01TB-EAT
IF THE ENGINE OVERHEATS
If the temperature gauge indicates
overheating:
1. Pull off the road and stop as soon as
it is safe to do so.
2. Place the gear selector lever in "P" (automatic), or neutral (manual
transaxle) and set the parking brake.
If the air conditioning is on, turn it off.
3. If coolant is running out under the car
or steam is coming out from under
the bonnet stop the engine. Do not
open the bonnet until the coolant has
stopped running or the steaming has
stopped. If there is no visible loss of
coolant and no steam, leave the
engine running and check to be sure
the engine cooling fan is operating.
If the fan is not running, turn the
engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing,
check to see that it is tight. If the
drive belt seems to be satisfactory,
check for coolant leaking from the
radiator, hoses or under the car. (If
the air conditioning had been in use,
it is normal for cold water to be
draining from it). WARNING:
Whilst the engine is running, keep
hands and clothing away from mov-
ing parts such as the fan and drive
belts to prevent injury.
7. Switch ON the main beam
headlamps before carefully remov-
ing the jumper cables in the reverse
order of attachment. Once the
jumper cables have been removed,
switch "OFF" the main beam
headlamps.
CAUTION:
If the jump cable is incorrectly in-
stalled, damage to the vehicle elec-
trical system may occur, in particu-
lar the electronic components such
as the Fuel Injection system com-
puter and the Automatic transaxle
computer. The battery must never
be disconnected whilst the engine
is running.
!
WARNING (Diesel only):
Never work on injection system with
engine running or within 30 sec-
onds after shutting off engine. High
pressure pump, rail, injectors and
high pressure pipes are subject to
high pressure even after the engine
stopped. The fuel jet produced by
fuel leaks may cause serious in-
jury, if it touch the body. People
using pacemakers should not move
than 30cm closer to the ECU or
wiring harness within the engine
room while engine is running, since
the high currents in the Common
Rail system produce considerable
magnetic fields.
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VEHICLE MAINTENANCE REQUIREMENTS 5- 3
ENGINE CONTROL SYSTEM MAINTENANCE (PETROL)
1 ENGINE OIL & FILTER (SG OR ABOVE) See Note (1)
2 DRIVE BELT (WATER PUMP, ALTERNATOR & A/CON)
3 FUEL FILTER (MFI)
4 FLUID LEAKS
5 TIMING BELT
6 VENTILATION HOSES
7 AIR CLEANER FILTER
8 SPARK PLUGS
9 VALVE CLEARANCE (1.1L)
AF040C4-E
SCHEDULED MAINTENANCE
In order to ensure the continued safety, reliability and longevity of the vehicle, the following maintenance service operations should be performed at the time or mileage intervals specified. It is recommended that all routine maintenance services are entrusted to a Hyundai dealer to ensure that the manufacturers recommended procedures are employed and that only genuine Hyundai replacement parts are used. Incorrect mainte- nance techniques or the use of non genuine replacement parts may invalidate the vehicle warranty. F030B02TB-EAT R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
Note : (1) SF OR LOWER: EVERY 6,000 MILES OR 6 MONTHS : "R" (2) FOR EVERY 25,000 MILES : "R"
NO. DESCRIPTION60 72
5060
4048
3036
2024
1012
MILES X 1000 MONTHS
R
I II
R
I
R
I
R
I
R
I
R
I
I
R
I
R
I I I
R
III
R
I
R
I I
See Note (2)
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5- 4 VEHICLE MAINTENANCE REQUIREMENTS
F030D02B-EAT
R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary.
ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL)
ENGINE OIL & FILTER (API Class: CF-4 or ABOVE) See Note (1)
(ACEA Class: B4 or ABOVE)
AIR CLEANER FILTERFUEL FILTER CARTRIDGE TIMING BELT DRIVE BELT (FOR P/STR'G PUMP, ALTERNATOR AND A/CON)ALTERNATOR VACUUM PUMP ALTERNATOR OIL HOSE & VACUUM HOSE FUEL LINES, FUEL HOSE & CONNECTIONS
1 2 3 4
5 6 7 8 6072
R R R
R I II
50 60
R I
II I40 48 R I
R
I I II30 36
R R
I II20 24R I
R
I I II
10 12
R I I I IMILES X 1000 MONTHS70 84
R I
R III
Note : (1) ON A DAILY BASIS, WHENEVER THE VEHICLE IS REFUELLED OR BEFORE STARTING A LONG TRIP :"I"
NO. DESCRIPTION
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