2004 Hyundai Elantra power steering

5VEHICLE MAINTENANCE REQUIREMENTS
5
Note : *1 - FOR CALIFORNIA, THIS MAINTENANCE IS RECOMMENDED, BUT NOT REQUIRED.
*2 - AFTER 105,000 MILES (168,000 KM) OR 84 MONTHS, INSPECT EVERY 15,000 MILES (24,000 KM) OR 12 MONTHS.
*3 - FOR EVERY OR 12,000 MILES (20,000 KM) 12 MONTHS, WHICHEVER OCCURS FIRST:R
F030C04E-AATR : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
See Note *3
See Note *2
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20DESCRIPTION
GENERAL ITEMS
DRIVE BELT (WATER PUMP, ALTERNATOR AND A/CON)
COOLANT
TIMING BELT
MANUAL TRANSAXLE OIL
AUTOMATIC TRANSAXLE FLUID
BRAKE FLUID
BRAKE HOSES AND LINES
REAR BRAKE DRUMS/LININGS, PARKING BRAKE
BRAKE PADS, CALIPERS AND ROTORS
EXHAUST PIPE AND MUFFLER
CYLINDER HEAD COVER GASKET (2.0L SULEV Only)
OIL PAN LIQUID GASKET (2.0L SULEV Only)
IN-MANI GASKET (2.0L SULEV Only)
SUSPENSION MOUNTING BOLTS
STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM
BALL JOINT
POWER STEERING PUMP, BELT AND HOSES
DRIVESHAFTS AND BOOTS
AIR CONDITIONING REFRIGERANT
AIR FILTER (IN FRONT OF BLOWER UNIT)
THERMOSTATMILES X 1000
KILOMETERS X 1000
MONTHS7.5
12
615
24
12
I
I
I
I
I
I
I
I22.5
36
1830
48
24
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I37.5
60
3045
72
36
I
I
I
I
I
I
I
I52.5
84
4260
96
48
I
R
R*
1
I
I
I
I
I
I
I
I
I
I
I
I67.5
108
5475
120
60
I
I
I
I
I
I
I
I82.5
132
6690
144
72
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I97.5
156
78105
168
84
R
I
I
I
I
I
I
I
I112.5
180
90120
192
96
I
R
R*
1
I
I
I
I
I
I
I
I
I
I
I
I127.5
204
102135
216
108
I
I
I
I
I
I
I
I142.5
228
114150
240
120
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I
See Note *2
See Note *2

5VEHICLE MAINTENANCE REQUIREMENTS
9
F070L01A-AAT
o Suspension Mounting Bolts
Check the suspension connections for loose-
ness or damage. Retighten to the specified
torque.
F070M01A-AAT
o Steering Gear Box, Linkage & Boots/
Lower arm Ball Joint
With the vehicle stopped and engine off, check
for excessive free-play in the steering wheel.
Check the linkage for bends or damage. Check
the dust boots and ball joints for deterioration,
cracks, or damage. Replace any damaged
parts.
F070N01A-AATo Power Steering Pump, Belt and Hoses
Check the power steering pump and hoses for
leakage and damage. Replace any damaged or
leaking parts immediately. Inspect the power
steering belt for evidence of cuts, cracks, ex-
cessive wear, oiliness and proper tension.
Replace or adjust it if necessary.
F070P01A-AAT
o Driveshafts and Boots
Check the drive shafts, boots and clamps for
cracks, deterioration, or damage. Replace any
damaged parts and, if necessary, repack the
grease.
F070Q01A-AAT
o Air Conditioning Refrigerant
Check the air conditioning lines and connec-
tions for leakage and damage. Check air con-
ditioning performance according to the relevant
shop manual if necessary.
F070R01A-AAT
o Cylinder Head Cover Gasket
(2.0L SULEV Only)
NOTE:
Check the contact surface between the
head cover and head for oil leaks and re-
place the gasket with a new one, if neces-
sary.
Remove the upper timing belt cover and
check the engine parts including the cam
cap for oil leaks.
F070S01A-AAT
o Oil Pan Liquid Gasket
(2.0L SULEV Only)
NOTE:
Check the oil mounted surface for oil leaks,
if necessary. After removing the oil pan,
apply the gasket with a new one and rein-
stall the oil pan.

Engine Compartment .................................................... 6-2
General Checks ............................................................ 6-3
Checking the Engine Oil ............................................... 6-4
Changing the Oil and Filter ............................................ 6-5
Checking and Changing the Engine Coolant ................ 6-6
Spark Plugs .................................................................. 6-9
Changing the Air Cleaner Filter ...................................6-11
Checking the Transaxle Oil (Manual) .........................6-12
Checking the Transaxle Fluid (Automatic)..................6-13
Checking the Brakes ..................................................6-15
Checking the Clutch Fluid...........................................6-16
Air Conditioning Care..................................................6-17
Changing The Air Filter ...............................................6-18
Checking Drive Belts..................................................6-20
Checking and Replacing Fuses..................................6-21
Checking the Battery..................................................6-22
Power Steering Fluid Level .........................................6-24
Replacement of Light Bulbs ........................................ 6-26
Bulb Wattage...............................................................6-33
Fuse Panel Description...............................................6-34
Do-It-Yourself Maintenance
66

6DO-IT-YOURSELF MAINTENANCE
2ENGINE COMPARTMENT
G010A02E-GAT(2.0L CVVT/SULEV)
1. Power steering fluid reservoir
2. Engine oil filler cap
3. Brake booster
4. Brake fluid reservoir5. Clutch fluid reservoir (If installed)
6. Windshield washer fluid reservoir cap
7. Engine coolant reservoir
8. Engine oil level dipstick
9. Radiator cap10. Automatic transaxle fluid level dipstick
11. Air cleaner filter
12. Battery
13. Relay box
CAUTION:When inspecting or servicing the
engine, you should handle tools
and other heavy objects carefully so
that the plastic cover of the engine
is not damaged.
!
6789
10 11 12 13 12 345G010A02E

6DO-IT-YOURSELF MAINTENANCE
3GENERAL CHECKS
G020C01A-AAT
Vehicle Interior
The following should be checked each time
when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation (and air
conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch
operation
o Automatic transaxle operation, including
"Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate
correctly or appears to be functioning incor-
rectly, inspect it carefully and seek assistance
from your Hyundai dealer if service is needed.
G020B01A-AAT
Vehicle Exterior
The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare
tire)
G020A01A-AAT
Engine Compartment
The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery conditio
o Air filter condition

6DO-IT-YOURSELF MAINTENANCE
24POWER STEERING FLUID LEVEL
G230A03A-AAT
The power steering fluid level should be checked
regularly. To check the power steering fluid
level, be sure the engine is "OFF", then check
to make certain that the power steering fluid
level is between the "MAX" and "MIN" level
markings on the fluid reservoir.
NOTE:Grinding noise from the power steering
pump may be heard immediately after the
engine is started in extremely cold condi-
tions (below - 4°F). If the noise stops during
warm up, there is no abnormal function in
the system. It is due to a power steering
fluid characteristic in extremely cold condi-
tions.
G230A01E
HEADLIGHT AIMING ADJUSTMENT
G250A01A-AATFOR MORE INFORMATION ABOUT
YOUR HYUNDAI
If you desire additional information about main-
taining and servicing your Hyundai, you may
purchase a factory Shop Manual at your Hyundai
dealer's parts department. This is the same
manual used by dealership technicians and
while it is highly technical it can be useful in
obtaining a better understanding of your car and
how it works.
G240A01A-AATPOWER STEERING HOSES
It is suggested that you check the power steer-
ing hose connections for fluid leakage at regular
intervals. The power steering hoses should be
replaced if there is severe surface cracking,
scuffing or worn spots. Deterioration of the hose
could cause premature failure.
Recommended FluidUse PSF-3 type fluid
NOTE:Do not start the engine when the power
steering oil reservoir is empty.
G290A03E-AATBefore performing aiming adjustment, make
sure of the following.
1. Keep all tires inflated to the correct pressure.
2. Place the vehicle on level ground and press
the front bumper & rear bumper down sev-
eral times. Place the vehicle at a distance of
118 in. (3,000 mm) from the test wall.
3. See that the vehicle is unloaded (except for
full levels of coolant, engine oil and fuel, and
spare tire, jack, and tools). Have the driver
or equivalent weight placed in driver's seat.
4. Clean the head light lenses and turn on the
headlights (Low beam).
Vertical
Aiming
G290A02E-A

9VEHICLE SPECIFICATIONS
2
J040A02E-AATELECTRICAL
J030A02E-AAT
TIRE
J060A01S-AATFUEL SYSTEM
J020A01E-AATPOWER STEERING
Type
Wheel free play
Rack stroke
Oil pump typeRack and pinion
0 ~ 1.18 in. (0 ~ 30 mm)
5.67 in. (144 mm)
Vane type
Imp.gal
12Fuel tank
capacity
Tire
Standard
SpareSize
P195/60 R15
T125/70(R)D15
MF60AH (12V)
90A (13.5V) Item
Battery
Alternator
US.gal
14.5
Tire pressure
30(210)
60(420)
Liter
55
psi (kpa)
J050A01E-AATBRAKE
Dual hydraulic with brake booster
Ventilated disc
Solid disc (With ABS)
Drum (Without ABS)
Cable Type
Front brake type
Rear brake type
Parking brake
J010A02E-GAT
MEASUREMENT
56.1 (1425)
102.8 (2610)
58.5 (1485)
58.1 (1475) Overall length
Overall width
Overall height (unladen)
Wheel base
Wheel tread
Front
Rear
mm (in.)
4 Door
178.1 (4525)
67.9 (1725)5 Door
177.9 (4520)
67.7 (1720)

9VEHICLE SPECIFICATIONS
4
Oil & Grease Standard
API SH OR
ILSAC GF-I
AND ABOVE
HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4)
HYUNDAI GENUINE ATF, DIAMOND ATF SP-III, SK ATF SP-III
PSF-3
DOT 3, DOT 4 or equivalent
Ethylene glycol base for aluminum radiator
J080A06E-AAT
LUBRICATION CHART
Item
Engine Oil
Transaxle
Power Steering
Brake Fluid
Coolant
Manual
Auto
Q'ty
Drain and refill
Without oil filter 3.75 US.QTS (3.12 lmp.qts, 3.55 liter)
With oil filter 4.07 US.QTS (3.39 lmp.qts, 3.85 liter)
2.3 US. QTS. (1.86 Imp. qts., 2.15 liter)
8.2 US. QTS. (6.8 Imp.qts., 7.8 liter)
0.95 US. QTS. (0.79 Imp.qts., 0.9 liter)
As required
6.4 US.QTS (5.31 Imp.qts., 6.0 liter) SAE 10W-30, 10W-40, (ABOVE -10°F or -23°C)
SAE 5W-30, 5W-40 (BELOW 100°F or 38°C)