5VEHICLE MAINTENANCE REQUIREMENTS
4SCHEDULED MAINTENANCE
F030B04E-AATR :Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary.
F030A02A-AAT
The following maintenance services must be performed to ensure good emission control and performance. Keep receipts for all vehicle emission services
to protect your emission warranty. Where both mileage and time are shown, the frequency of service is determined by whichever occurs first.
DESCRIPTION
EMISSION CONTROL ITEMS
ENGINE OIL AND FILTER
FUEL FILTER
FUEL LINES, FUEL HOSES AND CONNECTIONS
INSULATOR OF FUEL INJECTOR (2.0 L SULEV Only)
VACUUM AND CRANKCASE VENTILATION HOSES
VAPOR HOSE AND FUEL FILLER CAP
AIR CLEANER FILTER
SPARK PLUGS
SPARK PLUG CABLE
VALVE CLEARANCE No.
1
2
3
4
5
6
7
8
9MILES X 1000
KILOMETERS X 1000
MONTHS7.5
12
615
24
1222.5
36
1830
48
24
I
I*
2
I
R37.5
60
3045
72
3652.5
84
42
R
I60
96
48
I
R
I
R
R
I67.5
108
5475
120
6082.5
132
6690
144
72
I
I*
2
I
R97.5
156
78105
168
84
R
I112.5
180
90120
192
96
I
R
I
R
R
I127.5
204
102135
216
108142.5
228
114150
240
120
I
I*
2
I
R
PLATINUM COATED (2.0L CVVT)
IRIDIUM COATED (2.0L SULEV)
See Note *3
See Note *4
Note : *1 -REPLACE EVERY 7,500 MILES (12,000 KM) OR 12 MONTH.
*2 - IN CASE OF REMOVING INJECTOR FOR INSPECTION, INSULATOR AND O-RING OF INJECTOR SHOULD BE CHANGED WITH NEW ONE.
*3 - REPLACE EVERY 100,000 MILES (160,000 KM) OR 10 YEARS.
*4 - INSPECT EVERY 60,000 MILES (96,000 KM) OR 5 YEARS AND REPLACE IF NECESSARY.
See Note *1
5VEHICLE MAINTENANCE REQUIREMENTS
5
Note : *1 - FOR CALIFORNIA, THIS MAINTENANCE IS RECOMMENDED, BUT NOT REQUIRED.
*2 - AFTER 105,000 MILES (168,000 KM) OR 84 MONTHS, INSPECT EVERY 15,000 MILES (24,000 KM) OR 12 MONTHS.
*3 - FOR EVERY OR 12,000 MILES (20,000 KM) 12 MONTHS, WHICHEVER OCCURS FIRST:R
F030C04E-AATR : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
See Note *3
See Note *2
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20DESCRIPTION
GENERAL ITEMS
DRIVE BELT (WATER PUMP, ALTERNATOR AND A/CON)
COOLANT
TIMING BELT
MANUAL TRANSAXLE OIL
AUTOMATIC TRANSAXLE FLUID
BRAKE FLUID
BRAKE HOSES AND LINES
REAR BRAKE DRUMS/LININGS, PARKING BRAKE
BRAKE PADS, CALIPERS AND ROTORS
EXHAUST PIPE AND MUFFLER
CYLINDER HEAD COVER GASKET (2.0L SULEV Only)
OIL PAN LIQUID GASKET (2.0L SULEV Only)
IN-MANI GASKET (2.0L SULEV Only)
SUSPENSION MOUNTING BOLTS
STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM
BALL JOINT
POWER STEERING PUMP, BELT AND HOSES
DRIVESHAFTS AND BOOTS
AIR CONDITIONING REFRIGERANT
AIR FILTER (IN FRONT OF BLOWER UNIT)
THERMOSTATMILES X 1000
KILOMETERS X 1000
MONTHS7.5
12
615
24
12
I
I
I
I
I
I
I
I22.5
36
1830
48
24
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I37.5
60
3045
72
36
I
I
I
I
I
I
I
I52.5
84
4260
96
48
I
R
R*
1
I
I
I
I
I
I
I
I
I
I
I
I67.5
108
5475
120
60
I
I
I
I
I
I
I
I82.5
132
6690
144
72
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I97.5
156
78105
168
84
R
I
I
I
I
I
I
I
I112.5
180
90120
192
96
I
R
R*
1
I
I
I
I
I
I
I
I
I
I
I
I127.5
204
102135
216
108
I
I
I
I
I
I
I
I142.5
228
114150
240
120
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I
See Note *2
See Note *2
5VEHICLE MAINTENANCE REQUIREMENTS
6
SEVERE DRIVING CONDITIONSA - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or
in very cold weather
E - Driving in sandy areas
F040A03E-AAT
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate
maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
F - More than 50% driving in heavy city traffic during hot
weather above 90°F (32°C)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving as a patrol car, taxi, or other commercial use or vehicle towing
J - Driving over 100 MPH ENGINE OIL AND FILTER
AIR CLEANER FILTER
SPARK PLUGS
BRAKE PADS, CALIPERS AND ROTORS
REAR BRAKE DRUMS/LININGS/PADS,
PARKING BRAKE
STEERING GEAR RACK, LINKAGE & BOOTS/
LOWER ARM BALL JOINT
DRIVESHAFTS AND BOOTS
MANUAL TRANSAXLE OIL
AUTOMATIC TRANSAXLE FLUID
AIR FILTER (IN FRONT OF BLOWER UNIT)
MAINTENANCE ITEM
R
R
R
I
I
I
I
R
R
REVERY 3,000 MILES (4,800 KM) OR 3 MONTHS
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
EVERY 7,500 MILES (12,000 KM) OR 6 MONTHS
EVERY 60,000 MILES (96,000 KM)
EVERY 30,000 MILES (48,000 KM)
MORE FREQUENTLY
DRIVING
CONDITION MAINTENANCE
INTERVALS MAINTENANCE
OPERATION
A, B, C, F, H
C, E
B, H
C, D, G, H
C, D, G, H
C, D, E, F, G
C, D, E, F
A, C, D, E, F, G, H, I, J
A, C, E, F, G, H, I
C, E
5VEHICLE MAINTENANCE REQUIREMENTS
7EXPLANATION OF SCHEDULED
MAINTENANCE ITEMS
F060F01A-AATo Vacuum, Crankcase
Ventilation Hoses
Inspect the surface of hoses for evidence of
heat and/or mechanical damage. Hard and
brittle rubber, cracking, tears, cuts, abrasions,
and excessive swelling indicate deterioration.
Particular attention should be paid to examine
those hose surfaces nearest to high heat
sources, such as the exhaust manifold.
Inspect the hose routing to assure that the
hoses do not come in contact with any heat
source, sharp edges or moving component
which might cause heat damage or mechanical
wear. Inspect all hose connections, such as
clamps and couplings, to make sure they are
secure, and that no leaks are present. Hoses
should be replaced immediately if there is any
evidence of deterioration or damage.
F060D01A-AAT
o Fuel Lines, Fuel Hoses and
Connections
Check the fuel lines, fuel hoses and connec-
tions for leakage and damage. Have a trained
technician replace any damaged or leaking
parts immediately.
F060M01A-AAT
o Engine Oil and Filter
The engine oil and filter should be changed at the
intervals specified in the maintenance sched-
ule. If the car is being driven in severe condi-
tions, more frequent oil and filter changes are
required.
F060C01A-AAT
o Fuel Filter
A clogged filter can limit the speed at which the
vehicle may be driven, damage the emission
system and cause hard starting. If an exces-
sive amount of foreign matter accumulates in
the fuel tank, the filter may require replacement
more frequently.
After installing a new filter, run the engine for
several minutes, and check for leaks at the
connections. Fuel filters should be installed by
trained technicians.
F060G01A-AAT
o Vapor Hose and Fuel Filler Cap
The vapor hose and fuel filler cap should be
inspected at those intervals specified in the
maintenance schedule. Make sure that a new
vapor hose or fuel filler cap is correctly re-
placed.
F060H01A-AATo Air cleaner filter
A Genuine Hyundai air cleaner filter is recom-
mended when the filter is replaced.
F060J01A-AATo Spark plugs
Make sure to install new spark plugs of the
correct heat range.
F060N02E-AAT
o Valve Clearance
Inspect excessive valve noise and/or engine
vibration and adjust if necessary. A qualified
technician should perform the operation.
5VEHICLE MAINTENANCE REQUIREMENTS
8
F060E01A-AATo Timing belt
Inspect all parts related to the timing belt for
damage and deformation. Replace any dam-
aged parts immediately.
F070D01A-AATo Manual transaxle oil
Inspect the manual transaxle oil according to
the maintenance schedule.
NOTE:If the oil level is low, check for possible leaks
before adding oil. Do not overfill.
F070E05A-AAT
o Automatic Transaxle Fluid
The fluid level should be in the "HOT" range of
the dipstick, after the engine and transaxle are
at normal operating temperature. Check the
automatic transaxle fluid level with the engine
running and the transaxle in neutral, with the
parking brake properly applied. Use HYUNDAI
GENUINE ATF, DIAMOND ATF SP-III or SK
ATF SP-III when adding or changing fluid.
F070G02A-AAT
o Brake Fluid
Check brake fluid level in the brake fluid reser-
voir. The level should be between "MIN" and
"MAX" marks on the side of the reservoir. Use
only hydraulic brake fluid conforming to DOT 3
or DOT 4.
F070F01A-AAT
o Brake Hoses and Lines
Visually check for proper installation, chafing,
cracks, deterioration and any leakage. Replace
any deteriorated or damaged parts immedi-
ately.
F070H01A-AAT
o Rear Brake Drums/Linings,
Parking Brake
Check the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts,
and excessive wear. Inspect the parking brake
system including the parking brake lever and
cables. For detailed service procedures, refer
to the Shop Manual.
F070J01A-AATo Brake Pads, Calipers and Rotors
Check the pads for excessive wear, discs for
run out and wear, and calipers for fluid leakage.
F070K01A-AATo Exhaust Pipe and Muffler
Visually inspect the exhaust pipes, muffler and
hangers for cracks, deterioration, or damage.
Start the engine and listen carefully for any
exhaust gas leakage. Tighten connections or
replace parts as necessary.
F060B01A-AAT
o Drive Belts
Inspect all drive belts for evidence of cuts,
cracks, excessive wear or oil saturation and
replace if necessary. Drive belts should be
checked periodically for proper tension and
adjusted as necessary.
F070C01A-AAT
o Engine coolant
The coolant should be changed at the intervals
specified in the maintenance schedule.
5VEHICLE MAINTENANCE REQUIREMENTS
9
F070L01A-AAT
o Suspension Mounting Bolts
Check the suspension connections for loose-
ness or damage. Retighten to the specified
torque.
F070M01A-AAT
o Steering Gear Box, Linkage & Boots/
Lower arm Ball Joint
With the vehicle stopped and engine off, check
for excessive free-play in the steering wheel.
Check the linkage for bends or damage. Check
the dust boots and ball joints for deterioration,
cracks, or damage. Replace any damaged
parts.
F070N01A-AATo Power Steering Pump, Belt and Hoses
Check the power steering pump and hoses for
leakage and damage. Replace any damaged or
leaking parts immediately. Inspect the power
steering belt for evidence of cuts, cracks, ex-
cessive wear, oiliness and proper tension.
Replace or adjust it if necessary.
F070P01A-AAT
o Driveshafts and Boots
Check the drive shafts, boots and clamps for
cracks, deterioration, or damage. Replace any
damaged parts and, if necessary, repack the
grease.
F070Q01A-AAT
o Air Conditioning Refrigerant
Check the air conditioning lines and connec-
tions for leakage and damage. Check air con-
ditioning performance according to the relevant
shop manual if necessary.
F070R01A-AAT
o Cylinder Head Cover Gasket
(2.0L SULEV Only)
NOTE:
Check the contact surface between the
head cover and head for oil leaks and re-
place the gasket with a new one, if neces-
sary.
Remove the upper timing belt cover and
check the engine parts including the cam
cap for oil leaks.
F070S01A-AAT
o Oil Pan Liquid Gasket
(2.0L SULEV Only)
NOTE:
Check the oil mounted surface for oil leaks,
if necessary. After removing the oil pan,
apply the gasket with a new one and rein-
stall the oil pan.
Engine Compartment .................................................... 6-2
General Checks ............................................................ 6-3
Checking the Engine Oil ............................................... 6-4
Changing the Oil and Filter ............................................ 6-5
Checking and Changing the Engine Coolant ................ 6-6
Spark Plugs .................................................................. 6-9
Changing the Air Cleaner Filter ...................................6-11
Checking the Transaxle Oil (Manual) .........................6-12
Checking the Transaxle Fluid (Automatic)..................6-13
Checking the Brakes ..................................................6-15
Checking the Clutch Fluid...........................................6-16
Air Conditioning Care..................................................6-17
Changing The Air Filter ...............................................6-18
Checking Drive Belts..................................................6-20
Checking and Replacing Fuses..................................6-21
Checking the Battery..................................................6-22
Power Steering Fluid Level .........................................6-24
Replacement of Light Bulbs ........................................ 6-26
Bulb Wattage...............................................................6-33
Fuse Panel Description...............................................6-34
Do-It-Yourself Maintenance
66
6DO-IT-YOURSELF MAINTENANCE
2ENGINE COMPARTMENT
G010A02E-GAT(2.0L CVVT/SULEV)
1. Power steering fluid reservoir
2. Engine oil filler cap
3. Brake booster
4. Brake fluid reservoir5. Clutch fluid reservoir (If installed)
6. Windshield washer fluid reservoir cap
7. Engine coolant reservoir
8. Engine oil level dipstick
9. Radiator cap10. Automatic transaxle fluid level dipstick
11. Air cleaner filter
12. Battery
13. Relay box
CAUTION:When inspecting or servicing the
engine, you should handle tools
and other heavy objects carefully so
that the plastic cover of the engine
is not damaged.
!
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