2004 Hyundai Coupe water pump

FEATURES OF YOUR HYUNDAI
1- 28
B260J01S-GAT Charging System Warning Light
The charging system warning light should come on when the ignition is turned on, then go outwhen the engine is running. If the light stays onwhile the engine is running, there is a malfunctionin the electrical charging system. If the lightcomes on while you are driving, stop, turn off theengine and check under the hood. First, makecertain the generator drive belt is in place. If it is,check the tension of the belt.And then, have the system checked by yourHyundai dealer. CAUTION: If the drive belt (generator belt) is loose,broken, or mission while the vehicle is driv-ing, there may be a serious malfunction, en-gine could overheat because this belt alsodrives the water pump. B260L01A-GAT
Door Ajar Warning Light
The door ajar warning light warns you that a dooris not completely closed.
B260H01GK-AAT Parking Brake/Low Brake Fluid Level Warning Light
CAUTION: If you suspect brake trouble, have your brakeschecked by a Hyundai dealer as soon aspossible. Driving your car with a problem ineither the brake electrical system or brakehydraulic system is dangerous, and couldresult in a serious injury or death. Warning Light Operation The parking brake/brake fluid level warning light should come on when the parking brake is ap-plied and the ignition switch is turned to "ON" or"START". After the engine is started, the lightshould go out in three seconds.If the parking brake is not applied, the warninglight should come on when the ignition switch isturned to "ON" or "START", then go out in threeseconds. If the light comes on at any other time,you should slow the vehicle and bring it to acomplete stop in a safe location off the roadway.The brake fluid level warning light indicates thatthe brake fluid level in the brake master cylinderis low and hydraulic brake fluid conforming toDOT 3 or DOT 4 specifications should be added.After adding fluid, if no other trouble is found, thecar should be immediately and carefully driven toa Hyundai dealer for inspection. If further troubleis experienced, the vehicle should not be drivenat all but taken to a dealer by a professionaltowing service or some other safe method. Your Hyundai is equipped with dual-diagonalbraking systems. This means you still have brak-ing on two wheels even if one of the dual systemsshould fail. With only one of the dual systemsworking, more than normal pedal travel andgreater pedal pressure are required to stop thecar. Also, the car will not stop in as short adistance with only half of the brake system work-ing. If the brakes fail while you are driving, shift toa lower gear for additional engine braking andstop the car as soon as it is safe to do so.
B260M01A-AAT
Low Fuel Level Warning Light
The low fuel level warning light comes on when the fuel tank is approaching empty. When itcomes on, you should add fuel as soon aspossible. Driving with the fuel level warning lighton or with the fuel level below "E" can cause theengine to misfire and damage the catalytic con-verter.
B260K01F-AAT Tail Gate Open Warning Light
This light remains on unless the tail gate is completely closed and latched.
B265C01O-AAT Traction Control Indicator Lights (If installed)
The traction control indicators change operation according to the ignition switch position andwhether the system is in operation or not.They will illuminate when the ignition key isturned to the "ON" position, but should go outafter three seconds. If the TCS or TCS-OFF

FEATURES OF YOUR HYUNDAI
1- 30 B330A02A-AAT TACHOMETER
HGK131A
The tachometer registers the speed of your en- gine in revolutions per minute (rpm). CAUTION: The engine should not be raced to such aspeed that the needle enters the red zone onthe tachometer face. This can cause severeengine damage and may void your warranty.
WARNING:Never remove the radiator cap when the en-gine is hot. The engine coolant is under pres-sure and could erupt and cause severe burns.Wait until the engine is cool before removingthe radiator cap. The needle on the engine coolant temperature gauge should stay in the normal range. If itmoves across the dial to "H" (Hot), pull over andstop as soon as possible and turn off the engine.Then open the hood and, after the engine hascooled, check the coolant level and the waterpump drive belt. If you suspect cooling systemtrouble, have your cooling system checked by aHyundai dealer as soon as possible. B300A01A-GAT SPEEDOMETER Your Hyundai's speedometer is calibrated in kilometers per hour or miles per hour.
HGK130A
B310B01GK-GAT ODOMETER/TRIP ODOMETER
HGK028A
Function of digital odometer/trip odom- eter
Pushing in the reset switch on the right side of speedometer when the ignition switch is turned"ON" will display the following sequence:
HGK055A
132

DRIVING YOUR HYUNDAI
2- 12 C160G01A-GAT To Keep Locks from FreezingTo keep the locks from freezing, squirt an ap- proved de-icer fluid or glycerine into the keyopening. If a lock is covered with ice, squirt it withan approved de-icing fluid to remove the ice. Ifthe lock is frozen internally, you may be able tothaw it out by using a heated key. Handle theheated key with care to avoid injury. NOTE: The proper temperature for using the immo-bilizer key is from -40°C to 80°C. If you heatthe immobilizer key over 80°C to open thefrozen lock, it may cause damage to thetransponder in its head. C160H01A-AAT Use Approved Anti-Freeze in Window Washer System To keep the water in the window washer system from freezing, add an approved anti-freeze solu-tion in accordance with instructions on the con-tainer. Window washer anti-freeze is availablefrom Hyundai dealers and most auto parts out-lets. Do not use engine coolant or other types ofanti-freeze as these may damage the finish.
C160B01A-GAT Snowy or Icy ConditionsTo drive your vehicle in deep snow, it may be necessary to use snow tires or to install tirechains on your tires. If snow tires are needed, itis necessary to select tires equivalent in size andtype to the original equipment tires. Failure to doso may adversely affect the safety and handlingof your car. Speeding, rapid acceleration, sud-den brake applications, and sharp turns arepotentially very hazardous practices. Duringdeceleration, use engine braking to the fullestextent. Sudden brake applications on snowy oricy roads may cause skids to occur. You need tokeep sufficient distance between the vehicle infront and your vehicle. Also, apply the brakegently. It should be noted that installing tire chainson the tire will provide a greater driving force, butwill not prevent side skids. NOTE: Tire chains are not legal in all provinces.Check province laws before fitting tire chains. C160C01A-AAT Use High Quality Ethylene Glycol Coolant Your Hyundai is delivered with high quality ethyl- ene glycol coolant in the cooling system. It is theonly type of coolant that should be used becauseit helps prevent corrosion in the cooling system,lubricates the water pump and prevents freezing.Be sure to replace or replenish your coolant in
C160D01F-AAT Check Battery and Cables Winter puts additional burdens on the battery system. Visually inspect the battery and cablesas described in Section 6 (See page 6-18). Thelevel of charge in your battery can be checkedby your Hyundai dealer or a service station. C160E01A-AAT Change to "Winter Weight" Oil if Necessary In some climates it is recommended that a lower viscosity "winter weight" oil be used during coldweather. See Section 9 for recommendations. Ifyou aren't sure what weight oil you should use,consult your Hyundai dealer. C160F01F-GAT Check Spark Plugs and Ignition Sys- tem Inspect your spark plugs as described in Section 6 (See page 6-8) and replace them if necessary.Also check all ignition wiring and components tobe sure they are not cracked, worn or damagedin any way.
accordance with the maintenance schedule inSection 5. Before winter, have your coolant test-ed to assure that its freezing point is sufficient forthe temperatures anticipated during the winter.

WHAT TO DO IN AN EMERGENCY
3-2
tance. Automobile batteries contain sulfuric acid. This is poisonous and highly corrosive.When jump starting, wear protective glassesand be careful not to get acid on yourself,your clothing or on the car.
o If you should accidentally get acid on your
skin or in your eyes, immediately remove any contaminated clothing and flush the area withclear water for at least 15 minutes. Thenpromptly obtain medical attention. If you mustbe transported to an emergency facility, con-tinue to apply water to the affected area witha sponge or cloth.
o The gas produced by the battery during the jump-start operation is highly explosive. Donot smoke or allow a spark or open flame inthe vicinity.
o The battery being used to provide the jump start must be 12-volt. If you cannot determinethat it is a 12-volt battery, do not attempt touse it for the jump start.
o To jump start a car with a discharged battery, follow this procedure exactly:
1. If the booster battery is installed in another vehicle, be sure the two vehicles are nottouching.
2. Turn off all unnecessary lights and acces- sories in both vehicles. 3. Attach the clamps of the jumper cable in the
exact location shown on the previous page.First, attach one clamp of the jumper cable tothe positive (+) post or cable of the dis-charged battery. Then attach the other end ofthe same cable to the positive (+) post orcable of the booster battery. Next, using theother cable, attach one clamp to the negative(-) post or cable of the booster battery. Thenattach the other end of that cable to a solidmetal part of the engine away from thebattery. Do not connect the cable to anymoving part.
4. Start the engine in the car with the booster battery and let it run for a few minutes. Thiswill help to assure that the booster battery isfully charged. During the jumping operation,run the engine in this vehicle at about 2000rpm.
5. Start the engine in the car with the discharged battery using the normal starting procedure.After the engine starts, leave the jumpercables connected and let the engine run atfast idle or about 2000 rpm for several min-utes.
6. Carefully remove the jumper cables in the reverse order of attachment.
If you do not know why your battery becamedischarged (because the lights were left on,etc.), have the charging system checked by yourHyundai dealer. D030A02A-AAT IF THE ENGINE OVERHEATSIf your temperature gauge indicates overheating, you experience a loss of power, or hear loudpinging or knocking, the engine is probably toohot. If this happens to you, you should:
1. Pull off the road and stop as soon as it is safe
to do so.
2. Place the gear selector lever in "P" (auto- matic), or neutral (manual transaxle) and set the parking brake. If the air conditioning is on,turn it off.
3. If engine coolant is running out under the car or steam is coming out from the hood, stopthe engine. Do not open the hood until theengine coolant has stopped running or thesteaming has stopped. If there is no visibleloss of engine coolant and no steam, leavethe engine running and check to be sure theengine cooling fan is operating. If the fan isnot running, turn the engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing, check to see thatit is tight. If the drive belt seems to be satis-factory, check for engine coolant leaking fromthe radiator, hoses or under the car. (If the airconditioning had been in use, it is normal forcold water to be draining from it when youstop).
WARNING:While the engine is running, keep hair, hands,and clothing away from moving parts such asthe fan and drive belts to prevent injury.

WHAT TO DO IN AN EMERGENCY 3-3
5. If the water pump drive belt is broken or
engine coolant is leaking out, stop the engine immediately and call the nearest Hyundaidealer for assistance.
WARNING:Do not remove the radiator cap when theengine is hot. This can allow coolant to beblown out of the opening and cause seriousburns.
6. If you cannot find the cause of the overheat- ing, wait until the engine temperature has returned to normal. Then, if the engine cool-ant has been lost, carefully add coolant to thereservoir (page 6-8) to bring the fluid level inthe reservoir up to the halfway mark.
7. Proceed with caution, keeping alert for fur- ther signs of overheating. If overheating hap-pens again, call a Hyundai dealer for assis-tance.
CAUTION:Serious loss of engine coolant indicates thereis a leak in the cooling system and this shouldbe checked as soon as possible by a Hyundaidealer. 2. The spare tire should only be used temporari-
ly and should be returned to the luggagecompartment as soon as the original tire canbe repaired or replaced.
3. Continuous use at speeds of over 80 km/h (50 mph) is not recommended.
4. As the temporary spare tire is specifically designed for your car, it should not be used onany other vehicle.
5. The temporary spare tire should not be used on any other wheels, nor should standardtires, snow tires, wheel covers or trim ringsbe used with the temporary spare wheel. Ifsuch use is attempted, damage to theseitems or other car components may occur.
6. The temporary spare tire pressure should be checked once a month while the tire is stored.
D040A01GK-GAT TEMPORARY SPARE TIREThe following instructions for the temporary spare tire should be observed:
1. Check inflation pressure as soon as practical
after installing the spare tire, and adjust to the specified pressure. The tire pressure shouldbe periodically checked and maintained atthe specified pressure while the tire is stored.
Spare Tire Pressure CAUTION:
o Do not use snow chains with your tempo-
rary spare tire.
o Do not use more than one temporary spare tire at a time.
D040B01A-AAT Handling the Spare Tire
HGK190
Remove the installation bolt to remove the spare tire. To replace the spare tire in its storagecompartment, tighten the bolt firmly with yourfingers until there is no more play in the spare tire.
Tire Size Inflation Pressure T125/70R 16420 kPa (60 psi)

DO-IT-YOURSELF MAINTENANCE 6-11
G090A01A-GAT
FILLING THE WASHER RESERVOIR The washer fluid reservoir supplies fluid to the windshield washer system. A good quality washer fluid should be used to fill the washer reservoir. The fluid level should bechecked more frequently during inclementweather or whenever the washer system is inmore frequent use. The capacity of the washer reservoir is 3.0 liters (3.2 U.S. quarts). CAUTION:
o Radiator antifreeze (engine coolant) should not be used in the washer system because it will damage the car's finish.
o The washer should not be operated if the washer reservoir is empty. This can dam-age the washer fluid pump.
HGK217
G080A02A-AAT WINDSHIELD WIPER BLADES The wiper blades should be carefully inspected from time to time and cleaned to remove accu-mulations of road film or other debris. To cleanthe wiper blades and arms, use a clean spongeor cloth with a mild soap or detergent and water.If the wipers continue to streak or smear theglass, replace them with Genuine HyundaiReplacement Parts or their equivalent. CAUTION:
o Do not operate the wipers on dry glass.
This can result in more rapid wear of the wiper blades and may scratch the glass.
o Keep the blade rubber out of contact with petroleum products such as engineoil, gasoline etc.HEF119
Transaxle lubricant in the manual transaxle should
be checked at those intervals specified in the vehicle maintenance schedule in Section 5. Recommended Oil
Use only HYUNDAI GENUINE PARTS MTF
75W/90 (API GL-4) in the manual transaxle.Manual Transaxle Oil Capacity
5 speed : 2.15L (2.27 U.S. quarts) 6 speed : 2.2L (2.32 U.S. quarts) WARNING: It is always better to check the transaxle oil
level when the engine is cool or cold. If the engine is hot, you should exercise great caution to avoid burning yourself on hot engine or exhaust parts. G100A02GK-GAT
CHECKING THE TRANSAXLE OIL (MANUAL)
G110A01E
Filler plug
Drain plug

DO-IT-YOURSELF MAINTENANCE 6-17
G180A01A-GAT
CHECKING BRAKE PEDAL CLEARANCE
You need a helper to check the brake pedal clearance. With the engine running, have yourhelper press down on the brake pedal severaltimes and then hold it down with a force of about490N (50 kg, 110 lbs). The brake pedal clear-ance is the distance from the top surface of thebrake pedal to the asphalt sheeting under thefloor mat. If the brake pedal clearance is notwithin the limits specified in the illustration, haveit inspected by your Hyundai dealer and adjust-ed or repaired if necessary.
SSA6180A
45.1 mm (1.78 in.)
G170A01A-GAT
CHECKING BRAKE PEDAL FREE-PLAY
With the engine off, press down on the brake pedal several times to reduce the vacuum in thebrake booster. Then, using your hand, press down slowly on the brake pedal until you feel a change inresistance. This is the brake pedal freeplay.The freeplay should be within the limits speci-fied in the illustration. If it is not, have it inspect-ed by your Hyundai dealer and adjusted orrepaired if necessary.
SSA6170A
3 ~ 8 mm
(0.12 ~ 0.31 in.) G190A01A-GAT
CHECKING DRIVE BELTS
Drive belts should be checked periodically for
proper tension and adjusted if necessary. At the same time, belts should be examined for cracks,wear, fraying or other evidence of deteriorationand replaced if necessary. Belt routing should also be checked to be sure
there is no interference between the belts andother parts of the engine. After a belt is re-placed, the new belt should be adjusted againafter two or three weeks to eliminate slackresulting from initial stretching after use.
G190A01GK
V6
DOHC
Water Pump Pulley
Generator Pulley
Crankshaft Pulley 5.1~6 mm (0.2~0.24 in.)
Power steering
Auto tensioner
GeneratorEng.pulleyCOMP

1CONTROLS AND EQUIPMENT
42
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SB210M1-E
CHARGING SYSTEM WARNING LAMP
The charging system warning lamp should illuminate when the ignitionswitch is turned to the "ON" position and should be extinguished when the engine is started. If the lamp fails toilluminate when the ignition is turned "ON" or fails to extinguish after starting the engine, the nearest Hyundai dealershould be contacted. If the lamp illumi- nates whilst the vehicle is being driven, stop the vehicle as soon as it is safe todo so and check the condition of the generator drive belt. If the belt is in place and the tension is satisfactory,the advice of a Hyundai dealer should be sought.
CAUTION:
If the drive belt (generator belt) is loose, broken, or missing while thevehicle is driving, there may be a serious malfunction, engine could overheat because this belt alsodrives the water pump.
SB210P1-E LOW FUEL LEVEL WARNING LAMP
The low fuel warning lamp serves to warn the driver that the remaining fuelquantity is approximately 9 litres and that the vehicle should be refuelled. If the vehicle is driven for an extendedperiod with the low fuel warning lamp illuminated there exists a possibility that misfiring due to fuel shortage mayoccur. This situation must be avoided to prevent damage to the catalyst oc- curring.
SB2100I-E
DOOR AJAR WARNING LAMP
The door ajar warning lamp indicates that a door is not correctly closed.Ensure that the lamp is extinguished prior to driving the vehicle.
B260B01JM-AATSRS (Airbag) Service Re- minder Indicator (SRI)(Not all models)
The SRS service reminder indicator (SRI) comes on for about 6 seconds after key is turned to the "ON" positionor after the engine is started, after which it will go out. This light also comes on when the SRS is not working properly. If the SRI does not come on, or continuously remainson after operating for about 6 seconds when you turned the ignition key to the "ON" position or started the engine, orif it comes on while driving, have the SRS inspected by an authorized Hyundai Dealer.
SB210N2-E HATCHBACK DOOR OPEN WARNING LAMP
The hatchback door warning lamp in- dicates when the hatchback door isopen or is not fully closed. Ensure that the lamp has extinguished prior to driving the vehicle.