2004 Hyundai Coupe alternator

DO-IT-YOURSELF MAINTENANCE 6-19
CAUTION: A burned-out fuse indicates that there is a
problem in the electrical circuit. If you re- place a fuse and it blows as soon as theaccessory is turned on, the problem is seri-ous and should be referred to a Hyundaidealer for diagnosis and repair. Never re-place a fuse with anything except a fusewith the same or a lower amperage rating. Ahigher capacity fuse could cause damageand create a fire hazard.
NOTE: See page 6-23 for the fuse panel descrip-
tions.
Burned out
G200B03YGood G210A01A-AAT
CHECKING THE BATTERY
WARNING: Batteries can be dangerous! When working
with batteries, carefully observe the follow- ing precautions to avoid serious injuries.
The fluid in the battery contains a strong solu-
tion of sulfuric acid, which is poisonous andhighly corrosive. Be careful not to spill it onyourself or the car. If you do spill battery fluid onyourself, immediately do the following:
o If battery fluid is on your skin, flush the affected areas with water for at least 15 minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your eyes with water and get medical assistanceas soon as possible. While you are beingdriven to get medical assistance, continueto rinse your eyes by using a sponge or softcloth saturated with water.
o If you swallow battery fluid, drink a large quantity of water or milk followed by milk ofmagnesia, eat a raw egg or drink vegetableoil. Get medical assistance as soon aspossible.
While batteries are being charged (either by a
battery charger or by the vehicle's alternator),they produce explosive gases. Always observethese warnings to prevent injuries from occur-ring: G210B01A-AAT
Checking the Battery Keep the battery clean. Any evidence of corro-
sion around the battery posts or terminals shouldbe removed using a solution of household bak-ing soda and warm water. After the batteryterminals are dry, cover them with a light coat-ing of grease.
G220A01A-AAT
CHECKING ELECTRIC COOLING FANS WARNING: The cooling fan is controlled by engine cool-
ant temperature and may sometimes oper- ate even when the engine is not running.Use extreme caution when working near theblades of the coolant fan, so that you are notinjured by a rotating fan blade. As the cool-ant temperature decreases the fan will auto-matically shut off. This is a normal condi-tion.
G220B01A-AAT
Checking Engine Cooling Fan The engine coolant fan should come on auto-
matically if the engine coolant temperature ishigh.
o Charge batteries only in a well ventilated
area.
o Do not permit flames, sparks or smoking in the area.
o Keep children away from the area.

VEHICLE SPECIFICATIONS 9-1
J030A01GK-GAT TIRE
1.6L
MF 60AH 90A
Dual hydraulic with brake booster Ventilated discSolid discCable
9. VEHICLE SPECIFICATIONS
J010A01GK-GAT MEASUREMENT
J060A01F-AAT FUEL SYSTEM
Type Wheel free playRack strokeOil pump type Rack and pinion0 ~ 30 mm (0 ~ 1.18 in.)132 mm (5.20 in.)Vane type
195/65 R15 205/55 R16, 215/45 R17
StandardOption
Overall length Overall widthOverall height (unladen)Wheel base
Front Rear
4395(173)
1760(69.3) 1330(52.4)2530(99.6)1490(58.7)1490(58.7)
Wheel tread mm (in.)
J020A01GK-GAT POWER STEERING
Fuel tank capacity Liter
55 US.gal
14.5 Imp.gal
12
J040A02GK-GAT ELECTRICAL
Item BatteryAlternator
J050A01GK-GAT BRAKE Type Front brake typeRear brake typeParking brake
J035A01GK-GAT SPARE TIRE
T125/70 R16 (Temporary)
Standard
2.0L
MF 68AH 90A2.7L
MF 68AH 95A
9

2DRIVING YOUR HYUNDAI
16
SC170A1-E The onset of winter conditions subject motor vehicles to greater operating demands. Therefore, the following suggestions will assist in maintainingpeak performance and reliability dur- ing these periods:WINTER MOTORING
ZC170B1-E Electrical System Winter conditions impose severe de- mands upon vehicle electrical systems,particularly the charging circuit. The battery condition and performance along with the alternator performanceand drive belt condition should be checked prior to the onset of winter.SC160A1-F Avoid braking or gear changing in cor- ners, especially when roads are wet. Ideally, corners should always be taken under gentle acceleration. If you followthese suggestions, tire wear will be held to a minimum.SMOOTH CORNERING
ZC170C1-E Anti-freeze/Corrosion inhibitor The cooling system must always con- tain an Ethylene-Glycol based anti- freeze solution. The system is filledduring manufacture with solution of the correct strength which should be checked before the onset of winter andadjusted or changed as required. NOTE: The anti-freeze solution contains a corrosion inhibitor to prevent deg-radation of the aluminum castings contained within the engine. There- fore, never, drain the system andrefill with water only.

6
OWNER MAINTENANCE
27CHECKING BRAKE PEDAL CLEARANCE
G180A01A-EAT You need a helper to check the brake pedal clearance. With the engine run- ning, have your helper press down onthe brake pedal several times and then hold it down with a force of about 490N (50 kg, 110 lbs). The brakepedal clearance is the distance from the top surface of the brake pedal to the asphalt sheeting under the floormat. If the brake pedal clearance is not within the limits specified in the illustration, have it inspected by yourHyundai dealer and adjusted or re- paired if necessary. 1.78 in.(45.1 mm)
YG190A1-E
CHECKING ENGINE DRIVE BELTS
If a belt is loose, adjust it by:
1. Loosen the adusting bolts justenough so that the components can be moved.
2. Whilst pulling outward on the pry bar or screw driver, test the beltdeflection with your thumb.
3. After tightening the adjusting bolts,
be sure to recheck the belt tension.Overtightening drive belts can cause excessive wear and failure in driven components and belts.
G180A01L
Tension pulleyGenerator
G190A01GK
Power steering
Water pump pulley
A/Ccomp.
2.0L G190A02B
A/C comp.
Crankshaft pulley
Power steering
Auto tensioner
Generator
2.7LWater Pump Pulley
Alternator Pulley
Pulley Crankshaft Pulley 0.2~0.24 in.(5.1~6 mm)
HTB186
1.6L
Crankshaft pulley

9 VEHICLE SPECIFICATIONS
2
J010A01GK-EAT MEASUREMENT 173(4395)
69.3(1760) 52.4(1330) 99.6(2530)58.7(1490) 58.7(1490)
Overall length Overall width Overall height (unladen)Wheel base Wheel tread FrontRear
Type Wheel free play Rack strokeOil pump type Rack and pinion0 ~ 1.18 in. (0 ~ 30 mm) 5.20 in. (132 mm) Vane type
Option
Item Battery Alternator
in. (mm)
Fuel tank
capacity Imp.gal
12 2.7L
MF 68AH
120A
195/65 R15, 205/55 R16, 215/45 R17
2.0L
MF 68AH 90A
Dual hydraulic with brake booster Ventilated disc Solid discCable
Type Front brake type Rear brake typeParking brake
US.gal
14.5Liter55
Standard T125/70 R16 (Temporary)
1.6L
MF 60AH
90A
SJ030A1-E FUEL SYSTEM
J020A01GK-EATPOWER STEERING J030A01GK-EAT TYRE J040A03GK-GAT ELECTRICAL
J050A01GK-GAT BRAKE
J035A01GK-DATSPARE TYRE