2004 Hyundai Coupe ignition

DO-IT-YOURSELF MAINTENANCE
6-18 4. Replace the blown fuse by pressing a new
fuse of the same rating into place. The fuse should be a snug fit. If it is not, have the fuseclip repaired or replaced by a Hyundai dealer.If you do not have a spare fuse, you may beable to borrow a fuse of the same or lowerrating from an accessory you can tempo-rarily get along without (the radio or cigarettelighter, for example). Always remember toreplace the borrowed fuse.
AXA6201B
G200B02A-AAT
Replacing Accessory Fuse The fuse box for the lights and other electrical accessories will be found low on the dashboardon the driver's side. Inside the box you will find alist showing the circuits protected by each fuse. If any of your car's lights or other electrical
accessories stop working, a blown fuse couldbe the reason. If the fuse has burned out, youwill see that the metal strip inside the fuse hasburned through. If you suspect a blown fuse,follow this procedure:
1. Turn off the ignition and all other switches.
2. Open the fuse box and examine each fuse. Remove each fuse by pulling it toward you (a small "fuse puller" tool is contained in thefuse box to simplify this operation).
3. Be sure to check all other fuses even if you find one that appears to have burned out.
HGK185
G200A01A-AAT
CHECKING AND REPLACING FUSES Replacing a Fusible Link
A fusible link will melt if the electrical circuits
from the battery are ever overloaded, thus pre- venting damage to the entire wiring harness.(This could be caused by a short in the systemdrawing too much current.) If this ever happens,have a Hyundai dealer determine the cause,repair the system and replace the fusible link.The fusible links are located in a relay box foreasy inspection.
CAUTION: When replacing a fusible link, never use
anything but a new fusible link with the same or lower amperage rating. Never use apiece of wire or a higher-rated fusible link.This could result in serious damage andcreate a fire hazard.
AS60310A
Good
Bad

DO-IT-YOURSELF MAINTENANCE
6-20 G260A02A-AAT
REPLACING LIGHT BULBS
Before attempting to replace a headlight bulb, be sure the switch is turned to the "OFF"position. The next paragraph shows how to reach head- light bulbs so they may be changed. Be sure toreplace the burned-out bulb with one of thesame number and wattage rating. CAUTION: Keep the lamps out of contact with petro-leum products such as oil, gasoline etc. G270A02A-GAT HEADLIGHT BULB Replacement instructions:
HGK225
1. Allow the bulb to cool. Wear eye protection.
2. Always grasp the bulb by its plastic base, avoid touching the glass.High Beam Low Beam
Turn signal Light
G240A01A-AAT POWER STEERING HOSES It is suggested that you check the power steer- ing hose connections for fluid leakage daily.The power steering hoses should be replaced ifthere is severe surface cracking, pulling, scuff-ing or worn spots. Deterioration of the hosecould cause premature failure. G250A01A-AAT
FOR MORE INFORMATION ABOUT YOUR HYUNDAI
If you desire additional information about main- taining and servicing your Hyundai, you maypurchase a factory Shop Manual at your Hyundaidealer's parts department. This is the samemanual used by dealership technicians andwhile it is highly technical it can be useful inobtaining a better understanding of your carand how it works.
G230A03A-GAT
POWER STEERING FLUID LEVEL
The power steering fluid level should be checked
regularly.
To check the power steering fluid level, be sure
the ignition is "OFF", then check to make cer-tain that the power steering fluid level is be-tween the "MAX" and "MIN" level markings onthe fluid reservoir.
NOTE: Grinding noise from the power steering
pump may be heard immediately after the engine is started in extremely cold condi-tions (below - 20°F). If the noise stops dur-
HGK214
G220C01A-AAT
Checking Condenser Cooling Fan
The condenser coolant fan should come on
automatically whenever the air conditioning is in operation. ing warm up, there is no abnormal functionin the system. It is due to a power steeringfluid characteristic in extremely cold condi-tions. Recommended Fluid Use PSF-3 type fluid NOTE: Do not start the engine when the power steering oil reservoir is empty.

DO-IT-YOURSELF MAINTENANCE
6-24
G200C01GK-GAT
FUSE PANEL DESCRIPTION Engine Compartment
HGK205-EPROTECTED COMPONENTS
Generator Generator Condenser Fan Radiator FanEngine Control, ECM. ATM ControlIgnition, Start RelayABSABS Blower InjectorO 2 Sensor, ECM
DRL
Front Fog Light TCM, ECM
Horn. A/ConditionerHead Light (High)Head Light (LOW)
FUSE RATING
120A50A30A 30A 30A30A30A30A30A 15A 10A15A15A10A15A 15A 15A
DESCRIPTION
BATTBATT
COND RADECU
IGN
ABS 1ABS 2
BLOWER INJ
SNSR DRL
F/FOG ECU
HORN,A/CON H/LP (H1)
H/LP (LO)
NOTE:
Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse
box on your vehicle, refer to the fuse box label.
If installed

DO-IT-YOURSELF MAINTENANCE 6-25
DESCRIPTION
IG COIL
AMP
B/UP LAMP
A/BAG IND
A/BAG
HTD MIR HAZARD
R/WIPER TAIL-RH
F/WIPER
A/C SW
RR DEFOG STOP
TAIL-LH
A/CON ECU
CLUSTER
ROOM LP
P/WINDOW T/GATE
IGN
RR FOG C/LIGHT
S/ROOF S/HTR ABS
AUDIO
G200D01GK-GAT
Inner Panel
HGK204-E
PROTECTED COMPONENTS
Ignition Coil, ECM
AMP. Multi Gauge Unit B/Up LampAir Bag Indicator Air Bag Outside Mirror DefrosterHazard Warning Light Rear Window Wiper
Tail LightFront Window Wiper A/Conditioner Rear Window DefrosterStop Light
Tail Light A/Conditioner
ECM, Multi Gauge Unit, TCMCluster Map Light, Clock, Audio Power WindowTail Gate Open A/Con, A.Q.S Sensor Rear FogC/Lighter, Outside Mirror Sunroof Seat WarmerABS. TCS Audio, Clock
FUSERATING
20A20A 10A10A 15A 10A10A 15A 10A20A 10A 30A15A 10A 10A10A 10A 10A30A 15A 10A10A 15A 15A20A 10A 10A

7-2EMISSION CONTROL SYSTEMS
H020B01A-GAT
About the Catalytic Converter
Exhaust gases passing through the catalytic
converter cause it to operate at very high tem- peratures. As a result, the introduction of largeamounts of unburned gasoline may cause it tooverheat and create a fire hazard. This can beavoided by observing the following:
o Use unleaded fuel only.
o Maintain your engine in good condition. Ex- tremely high converter temperatures can result from improper operation of the electri-cal, ignition or fuel injection systems.
o If your engine stalls, pings, knocks, or is hard to start, take your car to your Hyundaidealer as soon as possible and have thedifficulty corrected.
o Avoid driving with a very low fuel level. If your run out of gasoline, it could cause theengine to misfire and result in excessiveloading of the catalytic converter.
o Avoid idling the engine for periods longer than 10 minutes.
o Your Hyundai should not be either pushed or pulled to get it started. This can cause thecatalytic converter to overload.
o Take care not to stop your Hyundai over any combustible material such as grass, paper,leaves or rags. As these materials couldcome in contact with the catalytic converterand could cause a fire. o Do not touch the catalytic converter or any
other part of the exhaust system while theengine is running as it is very hot and couldresult in burns.
o Remember that your Hyundai dealer is your best source of assistance.

VEHICLE SPECIFICATIONS
9-2 2.0 L
82 x 93.5 1,975
1 - 3 - 4 - 2

700 ± 100
BTDC 8° ± 5°
1.6 L
76.5 x 87 1,599
1 - 3 - 4 - 2
AUTO LASH
BKR5ES-11 RC10YC4BKR5ESRC10YC
700 ± 100
BTDC 5° ± 5° SPECIFICATION
1.0 ~ 1.1 mm (0.039 ~ 0.043 in.)0.7 ~ 0.8 mm (0.028 ~ 0.032 in.)
ITEMS
Engine TypeBore x StrokeDisplacement (cc) Firing order Valve clearance(Cold Engine 20 ± 5°C) Spark plug Spark plug gap
Idle speed (RPM) Ignition timing (Base) Unleaded Leaded Unleaded Leaded 2.7 L
2.7 6 Cylinder V6 DOHC 86.7 x 75
2,656
1 - 2 - 3 - 4 - 5 - 6
AUTO LASH
PFR5N-11
RC10PYPB4
750 ± 100
BTDC 12° ± 10°
J070A03GK-GAT ENGINE
Intake ExhaustIntake Exhaust NGKCHAMPION NGK CHAMPIONFor
adjusting
For
checking0.17 ~ 0.23 mm (0.0067 ~ 0.0091 in.) 0.25 ~ 0.31 mm (0.0098 ~ 0.0122 in.) 0.12 ~ 0.28 mm (0.0047 ~ 0.011 in.)
0.2 ~ 0.38 mm (0.0079 ~ 0.015 in.)
4-Cyl., In-line DOHC

INDEX
10-2
Driving
Economical driving ....................................................................... 2-11
Smooth cornering ......................................................................... 2-11
Winter driving ................................................................................ 2-11
E Emissions Control Systems ................................................................ 7-1
Engine Before starting the engine .............................................................. 2-2
Changing the oil and filter .............................................................. 6-6
Compartment .................................................................................. 6-1
Coolant ........................................................................................... 6-7
Coolant temperature gauge .......................................................... 1-29
If the engine overheats ................................................................... 3-2
Number ........................................................................................... 8-1
Oil .................................................................................................. 6-4 Oil consumption .............................................................................. 6-6
Starting ........................................................................................... 2-3
Engine Exhaust Can Be Dangerous ................................................... 2-1
FFog Li ght ........................................................................................... 1-43
Front Seats Adjustable front seats ..................................................................... 1-8
Adjustable headrests ...................................................................... 1-8Adjusting seat forward and rearward ............................................. 1-8
Adjusting seatback angle ...................... ......................................... 1-8
Lumbar support control ............... ................................................... 1-9
Seat cushion height adjustment ..................................................... 1-9
Seat warm er ................................................................................... 1-9
Fuel
Capacity .......................................................................................... 9-1
Gauge ........................................................................................... 1-28
Recommendations .......................................................................... 1-1 Fuel Filler Lid
Remote release ............................................................................ 1-45
Fuse Panel Description .......................................................... 6-23 ~ 6-24
Fuses ................................................................................................ 6-17
GGeneral Everyday Checks .................................................................. 6-4
Glove box .......................................................................................... 1-41
HHazard Warn ing System ................................................................... 1-36
Headlight Bulb ................................................................................... 6-20
Headlight Leveling Device System ................................................... 1-38
Heating and Cooling Control Rotary type ........................................................................ 1-51 ~ 1-56
Automatic type ................................................................... 1-57 ~ 1-62
High-mounted rear stoplight .............................................................. 1-44
Hood Release ................................................................................... 1-44
Horn ................................................................................................ 1-47
IIgnition Switch ..................................................................................... 2-2
Immobilizer System ............................................................................. 1-2
Infinity Sound System (B260) ........................................................... 1-80
Anti-Theft Device .......................................................................... 1-81
General operation ......................................................................... 1-81
Radio operation ............................................................................ 1-82
CD operation ................................................................................ 1-83
Instrument Cluster and Indicator ....................................................... 1-26
Instrument Panel Light Control (Rheostat) .......................................1-37
Instruments and Controls .................................................................. 1-25
Intermittent Wiper .............................................................................. 1-35

1
CONTROLS AND EQUIPMENT
3RUNNING IN YOUR NEW HYUNDAI
B020A01S-EAT The longevity and performance of the vehicle are greatly affected by the care exercised during the first 1,000 miles of motoring. Because of modern manu-facturing techniques, rigid guidelines regarding maximum road speeds have become unnecessary. However, cer-tain precautions should be observed in order to obtain the best possible per- formance and useful life from the ve-hicle.
1) Do not race the engine without a
load (i.e revving the engine in neu- tral).
2) During the first 500 miles the maxi- mum engine speed should be re-stricted to 3,000 rpm and gradually increased thereafter.
3) Avoid prolonged constant speed operation. The internal componentsof the engine will become morequickly run in if the operation speed is varied during the running in pe- riod.
4) Never allow the engine to labour. Use the gearbox freely and avoidlarge throttle openings when theengine speed is below 1,500 rpm.BEFORE ENTERING THE VEHICLEAFTER ENTERING THE VEHICLE
YB020A1-E
o Ensure that all windows, mirrors
and lamps are clean.
o Check condition of all tyres.
o Ensure that no fluid leaks are evi-
dent.
o Ensure that the area around the vehicle is clear before driving off. YB020B1-E
o Ensure that all occupants fasten
and correctly adjust seat belts.
o Ensure that seat and headrestraint positions are adjusted for optimum safety, control and comfort.
o Adjust interior and exterior rear view mirrors.
o Verify correct operation of lamps, horn and other electrical equipment.
o Ensure that warning lamps illumi-
nate when ignition is turned on.
NOTE: Fluid levels such as engine oil, en- gine coolant, brake and windscreenwasher fluid should be checked daily or at each refuelling, which- ever occurs sooner.