2004 Hyundai Coupe air condition

WHAT TO DO IN AN EMERGENCY
3-2
tance. Automobile batteries contain sulfuric acid. This is poisonous and highly corrosive.When jump starting, wear protective glassesand be careful not to get acid on yourself,your clothing or on the car.
o If you should accidentally get acid on your
skin or in your eyes, immediately remove any contaminated clothing and flush the area withclear water for at least 15 minutes. Thenpromptly obtain medical attention. If you mustbe transported to an emergency facility, con-tinue to apply water to the affected area witha sponge or cloth.
o The gas produced by the battery during the jump-start operation is highly explosive. Donot smoke or allow a spark or open flame inthe vicinity.
o The battery being used to provide the jump start must be 12-volt. If you cannot determinethat it is a 12-volt battery, do not attempt touse it for the jump start.
o To jump start a car with a discharged battery, follow this procedure exactly:
1. If the booster battery is installed in another vehicle, be sure the two vehicles are nottouching.
2. Turn off all unnecessary lights and acces- sories in both vehicles. 3. Attach the clamps of the jumper cable in the
exact location shown on the previous page.First, attach one clamp of the jumper cable tothe positive (+) post or cable of the dis-charged battery. Then attach the other end ofthe same cable to the positive (+) post orcable of the booster battery. Next, using theother cable, attach one clamp to the negative(-) post or cable of the booster battery. Thenattach the other end of that cable to a solidmetal part of the engine away from thebattery. Do not connect the cable to anymoving part.
4. Start the engine in the car with the booster battery and let it run for a few minutes. Thiswill help to assure that the booster battery isfully charged. During the jumping operation,run the engine in this vehicle at about 2000rpm.
5. Start the engine in the car with the discharged battery using the normal starting procedure.After the engine starts, leave the jumpercables connected and let the engine run atfast idle or about 2000 rpm for several min-utes.
6. Carefully remove the jumper cables in the reverse order of attachment.
If you do not know why your battery becamedischarged (because the lights were left on,etc.), have the charging system checked by yourHyundai dealer. D030A02A-AAT IF THE ENGINE OVERHEATSIf your temperature gauge indicates overheating, you experience a loss of power, or hear loudpinging or knocking, the engine is probably toohot. If this happens to you, you should:
1. Pull off the road and stop as soon as it is safe
to do so.
2. Place the gear selector lever in "P" (auto- matic), or neutral (manual transaxle) and set the parking brake. If the air conditioning is on,turn it off.
3. If engine coolant is running out under the car or steam is coming out from the hood, stopthe engine. Do not open the hood until theengine coolant has stopped running or thesteaming has stopped. If there is no visibleloss of engine coolant and no steam, leavethe engine running and check to be sure theengine cooling fan is operating. If the fan isnot running, turn the engine off.
4. Check to see if the water pump drive belt is missing. If it is not missing, check to see thatit is tight. If the drive belt seems to be satis-factory, check for engine coolant leaking fromthe radiator, hoses or under the car. (If the airconditioning had been in use, it is normal forcold water to be draining from it when youstop).
WARNING:While the engine is running, keep hair, hands,and clothing away from moving parts such asthe fan and drive belts to prevent injury.

CORROSION PREVENTION AND APPEARANCE CARE 4-1
4. CORROSION
PREVENTION AND APPEARANCECARE E020B01A-AAT Keep Your Car CleanThe best way to prevent corrosion is to keep your car clean and free of corrosive materials. Atten-tion to the underside of the car is particularlyimportant.
o If you live in a high-corrosion area — where
road salts are used, near the ocean, areas with industrial pollution, acid rain, etc.—, youshould take extra care to prevent corrosion.In winter, hose off the underside of your car atleast once a month and be sure to clean theunderside thoroughly when winter is over.
o When cleaning underneath the car, give par- ticular attention to the components under thefenders and other areas that are hidden fromview. Do a thorough job; just dampening theaccumulated mud rather than washing it awaywill accelerate corrosion rather than preventit. Water under high pressure and steam areparticularly effective in removing accumulat-ed mud and corrosive materials.
o When cleaning lower door panels, rocker panels and frame members, be sure thatdrain holes are kept open so that moisturecan escape and not be trapped inside to ac-celerate corrosion.
E010A01A-AAT CORROSION PROTECTION Protecting Your Hyundai from Corro- sion By using the most advanced design and con- struction practices to combat corrosion, Hyundaiproduces cars of the highest quality, however,this is only part of the job. To achieve the long-term corrosion resistance your Hyundai can de-liver, the owner's cooperation and assistance isalso required.
E010C01A-AAT High-Corrosion AreasIf you live in an area where your car is regularly exposed to corrosive materials, corrosion pro-tection is particularly important. Some of thecommon causes of accelerated corrosion areroad salts, dust control chemicals, ocean air andindustrial pollution.
E010B01A-AAT Common Causes of CorrosionThe most common causes of corrosion on your car are:
o Road salt, dirt and moisture that is allowed to accumulate underneath the car.
o Removal of paint or protective coatings by stones, gravel, abrasion or minor scrapes and dents which leave unprotected metalexposed to corrosion. E010D01A-AAT Moisture Breeds Corrosion Moisture creates the conditions in which corro- sion is most likely to occur. For example, corro-sion is accelerated by high humidity, particularlywhen temperatures are just above freezing. Insuch conditions, the corrosive material is kept incontact with the car surfaces by moisture that isslow to evaporate.Mud is a particular corrosive because it is slow todry and holds moisture in contact with the ve-hicle. Although the mud appears to be dry, it canstill retain the moisture and promote corrosion.High temperatures can also accelerate corro-sion of parts that are not properly ventilated sothe moisture can be dispersed. For all thesereasons, it is particularly important to keep yourcar clean and free of mud or accumulations ofother materials. This applies not only to thevisible surfaces but particularly to the undersideof the car. E020A01A-AAT TO HELP PREVENT CORROSIONYou can help prevent corrosion from getting started by observing the following:
4

CORROSION PREVENTION AND APPEARANCE CARE
4-2
E020C01A-AAT Keep Your Garage DryDon't park your car in a damp, poorly ventilated garage. This creates a favorable environment forcorrosion. This is particularly true if you washyour car in the garage or drive it into the garagewhen it is still wet or covered with snow, ice ormud. Even a heated garage can contribute tocorrosion unless it is well ventilated so moistureis dispersed. E020D01A-AAT Keep Paint and Trim in Good Condition Scratches or chips in the finish should be cov- ered with "touch-up" paint as soon as possible toreduce the possibility of corrosion. If bare metal is showing through, the attention of a qualified body and paint shop is recommended. E020E01A-AAT Don't Neglect the Interior Moisture can collect under the floor mats and carpeting to cause corrosion. Check under themats periodically to be sure the carpeting is dry.Use particular care if you carry fertilizers, clean-ing materials or chemicals in the car.These should be carried only in proper contain-ers and any spills or leaks should be cleaned up,flushed with clear water and thoroughly dried.
E030A01GK-AAT WASHING AND WAXING Washing Your Hyundai Never wash your car when the surface is hot from being in the sun. Always wash your car inthe shade. Wash your car frequently. Dirt is abrasive and can scratch the paint if it is not removed. Airpollution or acid rain may damage the paint andtrim through chemical action if pollutants areallowed to remain in contact with the surface. Ifyou live near the ocean or in an area where roadsalts or dust control chemicals are used, youshould pay particular attention to the undersideof the car. Start by rinsing the car to remove dustand loose dirt. In winter, or if you have driventhrough mud or muddy water, be sure to thor-oughly clean the underside as well. Use a harddirect stream of water to remove accumulationsof mud or corrosive materials. High pressure carwashes may cause water to enter your vehicle.Use a good quality car-washing solution andfollow the manufacturer's directions on the pack-age. These are available at your Hyundai dealeror auto parts outlet. Don't use strong householddetergents, gasoline, strong solvents or abra-sive cleaning powders as these may damage thefinish.Use a clean sponge or cloth, rinse it frequentlyand don't damage the finish by rubbing too hard.For stubborn spots, dampen them frequently andremove them a little at a time.To clean whitewall tires, use a stiff brush orsoapy steel-wool scouring pad.To clean plastic wheel covers, use a clean spongeor soft cloth and water. To clean cast aluminum alloy wheels, use a mild soap or neutral detergent. Do not use abrasivecleaners. Protect the bare-metal surfaces bycleaning, polishing and waxing. Because alumi-num is subject to corrosion, be sure to givealuminum alloy wheels special attention in win-ter. If you drive on salted roads, clean the wheelsthoroughly afterwards. After washing, be sure to rinse thoroughly. If soapy water dries on the finish, streaking willresult. When the weather is warm and the humidity low, you may find it necessary to rinse each sectionimmediately after washing to avoid streaking. After rinsing, dry the car using a damp chamois or soft, absorbent cloth. The reason for drying thecar is to remove water from the car so it will drywithout water spots. Don't rub, this can damagethe finish. If you find any nicks or scratches in the paint, use touch-up paint to cover them to prevent corro-sion. To protect the paintwork of the car againstcorrosion, you must clean your Hyundai (at leastonce a month). Give special attention to theremoval of salt, mud and other substances on theunderside of the splashboards of the car. Make

VEHICLE MAINTENANCE REQUIREMENTS 5-1
F010C01A-GAT
Specified Scheduled Procedures
These are the procedures such as inspections,
adjustments and replacements that are listed in the maintenance charts starting on page 5-2.These procedures must be performed at theintervals shown in the maintenance schedule toassure that your warranty remains in effect.Although it is strongly recommended that theybe performed by the factory-trained or distribu-tor-trained technicians at your Hyundai dealer,these procedures may be performed at anyqualified service facility.
It is suggested that genuine Hyundai service
parts be used for any required repairs or re-placements. Other parts of equivalent qualitysuch as engine oil, engine coolant, manual orauto transaxle oil, brake fluid and so on which
are not supplied by Hyundai Motor Company or
its distributor may be used without affectingyour warranty coverage but you should alwaysbe sure these are equivalent to the quality of theoriginal Hyundai parts. Your Service Passportprovides further information about your warran-ty coverage.
5. VEHICLE
MAINTENANCE REQUIREMENTS F010E01A-AAT
Do-It-Yourself Maintenance If you are mechanically inclined, own a few tools that are required and want to take the time to do so, you can inspect and service a number of items. For more information about doing it your-self, see Section 6.
F010D01A-AAT
General Checks These are the regular checks you should per-
form when you drive your Hyundai or you fill the fuel tank. A list of these items will be found onpage 6-4.
F010A01A-GAT
MAINTENANCE INTERVALS Service Requirements To assure that you receive the greatest number
of kilometers of satisfying operation from your Hyundai, certain maintenance procedures mustbe performed. Although careful design and en-gineering have reduced these to a minimum,those that are required are of the utmost impor-tance.
It is your responsibility to have these mainte-
nance procedures performed to comply with theterms of the warranties covering your newHyundai. The Service Passport supplied withyour new vehicle provides further informationabout these warranties.
F010B01A-AAT
Maintenance Requirements The maintenance required for your Hyundai can be divided into three main areas: o Specified scheduled procedures o General checkso Do-it-yourself maintenance F010F01A-AAT
A Few Tips
o Whenever you have your Hyundai serviced, keep copies of the service records in your glovebox. This will help ensure that you candocument that the required procedures havebeen performed to keep your warranties ineffect. This is especially important when service is not performed by an authorized Hyundai dealer.
o If you choose to do your own maintenance and repairs, you may find it helpful to havean official Hyundai Shop Manual. A copy of this publication may be purchased at your Hyundai dealer's parts department.
F020A02A-GAT
SCHEDULED MAINTENANCE RE- QUIREMENTS Inspection should be performed any time a
malfunction is experienced or suspected. Re- ceipts for all emission control system servicesshould be retained to demonstrate compliance with conditions of the emissions system war- ranty.
For severe usage maintenance requirements,
see page 5-4 of this section.
5

VEHICLE MAINTENANCE REQUIREMENTS 5-3
GENERAL MAINTENANCE COOLING SYSTEM COOLANTMANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUIDBRAKE HOSES AND LINES BRAKE FLUID REAR BRAKE DRUMS/LININGS, PARKING BRAKE BRAKE PADS, CALIPERS AND ROTORS EXHAUST PIPE AND MUFFLERSUSPENSION MOUNTING BOLTS STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINT POWER STEERING PUMP, BELT AND HOSESDRIVESHAFTS AND BOOTS AIR CONDITIONING REFRIGERANT AIR CONDITIONER FILTER (FOR BLOWER UNIT)
F030C01GK-GAT
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
120
96
I I I I II I I I I I I I I
105
84
I I I I I I I I I I I I
90 72
I I
R
I II I I I I I I I I
75 60
I I I I I I I I I I I I
60 48
I I I I II I I I I I I I I
45 36
I I I I I I I I I I I I
30 24
I I I I II I I I I I I I I
15 12
I I I I I I I I I I I I
KILOMETERS X 1000 MONTHS
NO. DESCRIPTION
1 23 4 5 6 7 8 9
10 11 1213 14 15
See Note (1)
Note : (1) FOR EVERY 24 MONTHS OR 45,000 KM, WHICHEVER OCCURS FIRST : "R" (2) FOR EVERY 12 MONTHS OR 20,000 KM, WHICHEVER OCCURS FIRST : "R"
European Community Only Except European Community
See Note (2)

VEHICLE MAINTENANCE REQUIREMENTS
5- 4 European Community Only Except European Community
ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGSTIMING BELTBRAKE PADS, CALIPERS AND ROTORSREAR BRAKE DRUMS/LININGS/PADS, PARKING BRAKESTEERING GEAR BOX, LINKAGE& BOOTS/LOWER ARM BALL JOINTDRIVESHAFTS AND BOOTSMANUAL TRANSAXLE OILAUTOMATICTRANSAXLE FLUIDAIR CONDITIONER FILTER (FOR BLOWER UNIT)
F040A03GK-GAT
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
DRIVING
CONDITIONMAINTENANCE INTERVALS
R R RR
II II
RRR
MAINTENANCE
OPERATION
MAINTENANCE ITEM
EVERY 7,500 KM OR 6 MONTHS EVERY 5,000 KM OR 6 MONTHSMORE FREQUENTLYMORE FREQUENTLYEVERY 60,000 KM OR 48 MONTHSMORE FREQUENTLYMORE FREQUENTLY MORE FREQUENTLYEVERY 15,000 KM OR 12 MONTHS EVERY 100,000 KMEVERY 45,000 KMEVERY 40,000 KMMORE FREQUENTLYA, B, C, F, H C, E B, HD, E, F, GC, D, G, HC, D, G, H C, D, E, FC, D, E, F, G A, C, D, E, F, G, H, I, J A, C, E, F, G, H, IC, E
SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas F - More than 50% driving in heavy city traffic during hot weather
above 32°C (90°F)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving as a patrol car, taxi, other commercial use car or vehicle towing
J - Driving over 170 km/h1.6 DOHC/2.7 V6 2.0 DOHC CVVT

VEHICLE MAINTENANCE REQUIREMENTS 5-7
F070Q01A-AAT
o Air Conditioning Refrigerant
Check the air conditioning lines and connec-
tions for leakage and damage. Check air condi- tioning performance according to the relevantshop manual if necessary.

DO-IT-YOURSELF MAINTENANCE
6-4 G020A01A-AAT
GENERAL CHECKS Engine Compartment
The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine Coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery condition
o Air conditioner filter condition
G020B01A-AAT
Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including spare tire) G020C01A-AAT
Vehicle Interior
The following should be checked each time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation (and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch operation
o Automatic transaxle operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation
If you notice anything that does not operate correctly or appears to be functioning incorrect-ly, inspect it carefully and seek assistance fromyour Hyundai dealer if service is needed. G030A01A-AAT
CHECKING THE ENGINE OIL
Engine oil is essential to the performance andservice of the engine. It is suggested that youcheck the oil level at least once a week innormal use and more often if you are on a tripor driving in severe conditions. G030B02GK-GAT
Recommended Oil SH, SG or SG/CD (API) multi-grade and fuel efficient oil is recommended.
SSA6030B°C °F -25-13 20W-40 20W-50
15W-40 15W-50
10W-30
10W-40 10W-50
5W-40
5W-30
5W-2040
104
20 68
1050
032
-15 5 -10-14
1.6L (DOHC), 2.7 L (V6)