5VEHICLE MAINTENANCE REQUIREMENTS
7EXPLANATION OF SCHEDULED
MAINTENANCE ITEMS
F060D01A-AAT
o Fuel Lines, Fuel Hoses and
Connections
Check the fuel lines, fuel hoses and connec-
tions for leakage and damage. Have a trained
techincian, replace any damaged or leaking
parts immediately.
F060C01A-AATo Fuel Filter
A clogged filter can limit the speed at which the
vehicle may be driven, damage the emission
system and cause hard starting. If an excessive
amount of foreign matter accumulates in the fuel
tank, the filter may require replacement more
frequently.
After installing a new filter, run the engine for
several minutes, and check for leaks at the
connections.
Fuel filters should be installed by trained techni-
cians.
F060M01A-AAT
o Engine Oil and Filter
The engine oil and filter should be changed at
the intervals specified in the maintenance sched-
ule. If the car is being driven in severe condi-
tions, more frequent oil and filter changes are
required.
F060H01A-AAT
o Air Cleaner Filter
A Genuine Hyundai air cleaner filter is recom-
mended when the filter is replaced.
F060G01A-AAT
o Vapor Hose and Fuel Filler Cap
The vapor hose and fuel filler cap should be
inspected at those intervals specified in the
maintenance schedule. Make sure that a new
vapor hose or fuel filler cap is correctly re-
placed.
F060F01A-AATo Vacuum, Crankcase Ventilation
Hoses
Inspect the surface of hoses for evidence of
heat and/or mechanical damage. Hard and brittle
rubber, cracking, tears, cuts, abrasions, and
excessive swelling indicate deterioration. Par-
ticular attention should be paid to examine those
hose surfaces nearest to high heat sources,
such as the exhaust manifold.
Inspect the hose routing to assure that the
hoses do not come in contact with any heat
source, sharp edges or moving component which
might cause heat damage or mechanical wear.
Inspect all hose connections, such as clamps
and couplings, to make sure they are secure,
and that no leaks are present. Hoses should be
replaced immediately if there is any evidence of
deterioration or damage.
F060B01A-AAT
o Drive Belts
Inspect all drive belts for evidence of cuts,
cracks, excessive wear or oil saturation and
replace if necessary. Drive belts should be
checked periodically for proper tension and ad-
justed as necessary.
F060J01A-AAT
o Spark Plugs
Make sure to install new spark plugs of the
correct heat range.
5VEHICLE MAINTENANCE REQUIREMENTS
8
F070H01A-AAT
o Rear Brake Drums/Linings,
Parking Brake
Check the rear brake drums and linings for
scoring, burning, leaking fluid, broken parts, and
excessive wear. Inspect the parking brake sys-
tem including the parking brake lever and cables.
For detailed service procedures, refer to the
Shop Manual.
F070F01A-AATo Brake Hoses and Lines
Visually check for proper installation, chafing,
cracks, deterioration and any leakage. Replace
any deteriorated or damaged parts immediately.
F070G02A-AAT
o Brake Fluid
Check brake fluid level in the brake fluid reser-
voir. The level should be between "MIN" and
"MAX" marks on the side of the reservoir. Use
only hydraulic brake fluid conforming to DOT 3
or DOT 4.
F070E04A-AAT
o Automatic Transaxle Fluid
The fluid level should be in the "HOT" range of
the dipstick, after the engine and transaxle are
at normal operating temperature. Check the
automatic transaxle fluid level with the engine
running and the transaxle in neutral, with the
parking brake properly applied. Use HYUNDAI
GENUINE ATF, DIAMOND ATF SP-III or SK
ATF SP-III when adding or changing fluid.
F070K01A-AAT
o Exhaust Pipe and Muffler
Visually inspect the exhaust pipes, muffler and
hangers for cracks, deterioration, or damage.
Start the engine and listen carefully for any
exhaust gas leakage. Tighten connections or
replace parts as necessary.
F070J01A-AATo Brake Pads, Calipers and Rotors
Check the pads for excessive wear, discs for
run out and wear, and calipers for fluid leakage.F070D01A-AATo Manual Transaxle Oil
Inspect the manual transaxle oil according to
the maintenance schedule.
NOTE:If the oil level is low, check for possible leaks
before adding oil. Do not overfill.
F060E01A-AAT
o Timing Belt
Inspect all parts related to the timing belt for
damage and deformation. Replace any dam-
aged parts immediately.
F070C01A-AAT
o Coolant
The coolant should be changed at the
intervals specified in the maintenance schedule.
5VEHICLE MAINTENANCE REQUIREMENTS
9
F070M01A-AAT
o Steering Gear Box, Linkage &
Boots/Lower Arm Ball Joint
With the vehicle stopped and engine off, check
for excessive free-play in the steering wheel.
Check the linkage for bends or damage. Check
the dust boots and ball joints for deterioration,
cracks, or damage. Replace any damaged parts.
F070L01A-AAT
o Suspension Mounting Bolts
Check the suspension connections for loose-
ness or damage. Retighten to the specified
torque.
F070Q01A-AAT
o Air Conditioning Refrigerant
Check the air conditioning lines and connec-
tions for leakage and damage. Check air condi-
tioning performance according to the relevant
shop manual if necessary.
F070P01A-AAT
o Driveshafts and Boots
Check the drive shafts, boots and clamps for
cracks, deterioration, or damage. Replace any
damaged parts and, if necessary, repack the
grease.
F070N01A-AAT
o Power Steering Pump, Belt and
Hoses
Check the power steering pump and hoses for
leakage and damage. Replace any damaged or
leaking parts immediately. Inspect the power
steering belt for evidence of cuts, cracks, ex-
cessive wear, oiliness and proper tension. Re-
place or adjust it if necessary.
Engine Compartment .................................................... 6-2
General Checks ............................................................ 6-3
Checking the Engine Oil ............................................... 6-4
Changing the Oil and Filter ........................................... 6-5
Checking and Changing the Engine Coolant ............... 6-6
Spark Plugs .................................................................. 6-8
Changing the Air Cleaner Filter ..................................6-10
Checking the Transaxle Oil (manual) .........................6-11
Checking the Transaxle Fluid (Automatic) .................6-12
Checking the Brakes ..................................................6-14
Checking the Clutch Fluid ..........................................6-15
Air Conditioning Care .................................................6-15
Changing the Air Conditioner Filter
(For Evaporator and Blower Unit) ..............................6-16
Checking Drive Belts ..................................................6-19
Checking and Replacing Fuses .................................6-19
Power Steering Fluid Level ........................................6-22
Replacement of Bulbs ................................................6-24
Bulb Wattages ............................................................6-31
Fuse Panel Description ..............................................6-32
Do-It-Yourself Maintenance
66
6DO-IT-YOURSELF MAINTENANCE
3GENERAL CHECKS
G020C01A-AAT
Vehicle Interior
The following should be checked each time
when the vehicle is driven:
o Light operation
o Windshield wiper operation
o Horn operation
o Defroster, heater system operation (and air
conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transaxle operation, including clutch
operation
o Automatic transaxle operation, including
"Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sun visor operation
If you notice anything that does not operate
correctly or appear to be functioning correctly,
inspect it carefully and seek assistance from
your Hyundai dealer if service is needed.
G020A01A-AATEngine Compartment
The following should be checked regularly:
o Engine oil level and condition
o Transaxle fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level and condition
o Battery Condition
o Air filter conditionG020B01A-AAT
Vehicle Exterior
The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut tightness
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition
(including spare tire)
6DO-IT-YOURSELF MAINTENANCE
16CHANGING THE AIR CONDITIONER
FILTER
G140D02A-AAT
Checking the Compressor Drive Belt
When the air conditioning is being used regular-
ly, the compressor drive belt tension should be
checked at least once a month with the engine
turned off.
To check the drive belt tension, press down on
the belt halfway between the engine crankshaft
and compressor pulleys. Pressing with your
finger, you should not be able to deflect this belt
anymore than 1/3 of an inch. If the belt is too
loose, have it adjusted by your Hyundai dealer.CRANK PULLEY
G140D01A
A/C
TENSION PULLEY0.315 in.
(8mm)
HLC2096 B145A02A-GAT
(For Evaporator and Blower Unit)
(If Installed)
The air conditioner filter is located in front of the
evaporator unit behind the glove box.
It helps to decrease the amount of pollutants
entering the car.
1. Open the glove box and remove the adjust-
ing pins on both sides of the glove box.
G140C01A-AAT
Lubrication
To lubricate the compressor and the seals in the
system, the air conditioner should be run for at
least 10 minutes each week. This is particularly
important during cool weather when the air con-
ditioning system is not otherwise in use.
G140B01A-AAT
Checking the Air Conditioner Opera-
tion
1. Start the engine and let it run at fast idle for
several minutes with the air conditioner set
at the maximum cold setting.
2. If the air coming out of the in-dash vents is
not cold, have the air conditioning system
inspected by your Hyundai dealer.
CAUTION:Running the air conditioning system for ex-
tended periods of time with a low refrigerant
level may damage the compressor.
!
6DO-IT-YOURSELF MAINTENANCE
19CHECKING AND REPLACING
FUSESCHECKING DRIVE BELTS
G190A01A-AAT
Drive belts should be checked periodically for
proper tension and adjusted if necessary. At the
same time, belts should be examined for cracks,
wear, fraying or other evidence of deterioration
and replaced if necessary.
Belt routing should also be checked to be sure
there is no interference between the belts and
other parts of the engine. After a belt is replaced,
the new belt should be adjusted again after two
or three weeks to eliminate slack resulting from
initial stretching after use.
Water Pump Pulley
Alternator
Pulley
Crankshaft Pulley0.2~0.24 in.
(5.1~6 mm)
HTB186
G200A01A-AAT
Replacing a Fusible Link
A fusible link will melt if the electrical circuits
from the battery are ever overloaded, thus pre-
venting damage to the entire wiring harness.
(This could be caused by a short in the system
drawing too much current.) If this ever happens,
have a Hyundai dealer determine the cause,
repair the system and replace the fusible link.
The fusible links are located in a relay box for
easy inspection.
G200A01A
Bad
Good
CAUTION:When replacing a fusible link, never use
anything but a new fusible link with the same
or lower amperage rating. Never use a piece
of wire or a higher-rated fusible link. This
could result in serious damage and create a
fire hazard.
!
6DO-IT-YOURSELF MAINTENANCE
34
G200E01A-GAT
Inner Panel
HLC5031
PROTECTED COMPONENTS
Hazard warning, Back-up lamp switch, Transaxle range switch,
A/T shift & key lock control module
ETACM, Pre-Excitation resistor, Instrument cluster, Seat belt timer
Instrument cluster
Air bag
ECM, A/T shift lever, Transaxle range switch, Mass air flow sensor, Vehicle
speed sensor, Water sensor
Power door lock
Hazard warning, ETACM
Stop lamp, A/T shift lever, A/T key interlock solenoid
Rear window defogger
Head lamp, Power window, Head lamp leveling, Head lamp washer,
ETACM, Front fog lamp, Blower control, Rear intermittent washer, Fuel
filter relay
Front wiper & washer
Seat warmer
ABS control, ABS bleeding
Digital clock, Audio, A/T shift & key lock control module
Cigarette lighter
Power outside mirror
Rear window & outside mirror defogger
Rear wiperFUSE RATING
10A
10A
10A
15A
10A
10A
10A
10A
20A
10A
20A
20A
10A
10A
15A
10A
10A
20A FUSE
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