Page 145 of 205
5VEHICLE MAINTENANCE REQUIREMENTS
5
GENERAL ITEMS
DRIVE BELT (WATER PUMP, ALTERNATOR AND A/CON)
COOLANT
TIMING BELT
MANUAL TRANSAXLE OIL
AUTOMATIC TRANSAXLE FLUID
BRAKE FLUID
BRAKE HOSES AND LINES
REAR BRAKE DRUMS/LININGS, PARKING BRAKE
BRAKE PADS, CALIPERS AND ROTORS
EXHAUST PIPE AND MUFFLER
SUSPENSION MOUNTING BOLTS
STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM
BALL JOINT
POWER STEERING PUMP, BELT AND HOSES
DRIVESHAFTS AND BOOTS
AIR CONDITIONING REFRIGERANT
AIR CONDITIONER FILTER (For Evaporator and Blower unit) 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16 No.DESCRIPTIONMILES X 1000
KILOMETERS X 1000
MONTHS7.5
12
615
24
12
I
I
I
I
I
I
I
I22.5
36
1830
48
24
I
I
I
I
I
I
I
I
I
I
I
I
I
I37.5
60
3045
72
36
I
I
I
I
I
I
I
I52.5
84
4260
96
48
I
R*
2
I
I
I
I
I
I
I
I
I
I
I
I67.5
108
5475
120
60
I
I
I
I
I
I
I
I82.5
132
6690
144
72
I
I
I
I
I
I
I
I
I
I
I
I
I
I97.5
156
78105
168
84
R
I
I
I
I
I
I
I112.5
180
90120
192
96
I
R*
2
I
I
I
I
I
I
I
I
I
I
I
I127.5
204
102135
216
108
I
I
I
I
I
I
I
I142.5
228
114150
240
120
I
I
I
I
I
I
I
I
I
I
I
I
I
I
See Note *
3
Note :
*1. FOR THE FIRST TIME, REPLACE THE COOLANT AT 60,000 MILES (100,000 KM) OR 60 MONTHS.
AFTER THAT, REPLACE IT EVERY 30,000 MILES (45,000 KM) OR 24 MONTHS.
*2. FOR CALIFORNIA, THIS MAINTENANCE IS RECOMMENDED, BUT NOT REQUIRED.
*3. FOR EVERY 12 MONTHS OR 12,000 MILES (20,000 KM), WHICHEVER OCCURS FIRST : "R"
F030C11A-AATR : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
See Note *1
Page 146 of 205
5VEHICLE MAINTENANCE REQUIREMENTS
6
DRIVING
CONDITION MAINTENANCE
INTERVALS
ENGINE OIL AND FILTER
AIR CLEANER FILTER
SPARK PLUGS
BRAKE PADS, CALIPERS AND ROTORS
REAR BRAKE DRUMS/LININGS,
PARKING BRAKE
STEERING GEAR BOX, LINKAGE
& BOOTS/LOWER ARM BALL JOINT
DRIVESHAFTS AND BOOTS
MANUAL TRANSAXLE OIL
AUTOMATIC TRANSAXLE FLUID
AIR CONDITIONER FILTER
(For Evaporator and Blower unit)R
R
R
I
I
I
I
R
R
R MAINTENANCE
OPERATION MAINTENANCE ITEM
EVERY 3,000 MILES (4,800 KM) OR 3 MONTHS
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
MORE FREQUENTLY
EVERY 7,500 MILES (12,000 KM) OR 6 MONTHS
EVERY 60,000 MILES (96,000 KM)
EVERY 30,000 MILES (48,000 KM)
MORE FREQUENTLY
SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very
cold weatherE - Driving in sandy areas
F - More than 50% driving in heavy city traffic during hot weather
above 90°F (32°C)
G - Driving in mountainous areas
H - Driving as a patrol car, taxi, or other commercial use
I - Driving over 100 MPH (170 km/h)
F040A08A-AAT
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate
maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
A, B, C, F
C, E
B
C, D, G
C, D, G
C, D, E, F, G
C, E, F
A, C, D, E, F, G, H, I
A, C, E, F, G, H
C, E
Page 149 of 205
5VEHICLE MAINTENANCE REQUIREMENTS
9
F070M01A-AAT
o Steering Gear Box, Linkage &
Boots/Lower Arm Ball Joint
With the vehicle stopped and engine off, check
for excessive free-play in the steering wheel.
Check the linkage for bends or damage. Check
the dust boots and ball joints for deterioration,
cracks, or damage. Replace any damaged parts.
F070L01A-AAT
o Suspension Mounting Bolts
Check the suspension connections for loose-
ness or damage. Retighten to the specified
torque.
F070Q01A-AAT
o Air Conditioning Refrigerant
Check the air conditioning lines and connec-
tions for leakage and damage. Check air condi-
tioning performance according to the relevant
shop manual if necessary.
F070P01A-AAT
o Driveshafts and Boots
Check the drive shafts, boots and clamps for
cracks, deterioration, or damage. Replace any
damaged parts and, if necessary, repack the
grease.
F070N01A-AAT
o Power Steering Pump, Belt and
Hoses
Check the power steering pump and hoses for
leakage and damage. Replace any damaged or
leaking parts immediately. Inspect the power
steering belt for evidence of cuts, cracks, ex-
cessive wear, oiliness and proper tension. Re-
place or adjust it if necessary.
Page 151 of 205
6DO-IT-YOURSELF MAINTENANCE
2
6. Brake fluid reservoir
7. Clutch fluid reservoir
8. Air filter element
9. Relay box
10. Windshield washer fluid reservoir cap
ENGINE COMPARTMENT
G010C01A-GAT
(1.6 DOHC)
G010D01A-1
1. Engine coolant reservoir
2. Power steering fluid reservoir (If Installed)
3. Rocker cover
4. Engine oil filler cap
5. Brake booster11. Engine oil level dipstick
12. Radiator cap
13. Automatic transaxle fluid level dipstick
(If Installed)
14. Battery 1
CAUTION:When inspecting or ser-
vicing the engine, you
should handle tools and
other heavy objects care-
fully so that the plastic
rocker cover of the engine
is not damaged.
!
23456789
10 1112
13
14
Page 165 of 205
6DO-IT-YOURSELF MAINTENANCE
16CHANGING THE AIR CONDITIONER
FILTER
G140D02A-AAT
Checking the Compressor Drive Belt
When the air conditioning is being used regular-
ly, the compressor drive belt tension should be
checked at least once a month with the engine
turned off.
To check the drive belt tension, press down on
the belt halfway between the engine crankshaft
and compressor pulleys. Pressing with your
finger, you should not be able to deflect this belt
anymore than 1/3 of an inch. If the belt is too
loose, have it adjusted by your Hyundai dealer.CRANK PULLEY
G140D01A
A/C
TENSION PULLEY0.315 in.
(8mm)
HLC2096 B145A02A-GAT
(For Evaporator and Blower Unit)
(If Installed)
The air conditioner filter is located in front of the
evaporator unit behind the glove box.
It helps to decrease the amount of pollutants
entering the car.
1. Open the glove box and remove the adjust-
ing pins on both sides of the glove box.
G140C01A-AAT
Lubrication
To lubricate the compressor and the seals in the
system, the air conditioner should be run for at
least 10 minutes each week. This is particularly
important during cool weather when the air con-
ditioning system is not otherwise in use.
G140B01A-AAT
Checking the Air Conditioner Opera-
tion
1. Start the engine and let it run at fast idle for
several minutes with the air conditioner set
at the maximum cold setting.
2. If the air coming out of the in-dash vents is
not cold, have the air conditioning system
inspected by your Hyundai dealer.
CAUTION:Running the air conditioning system for ex-
tended periods of time with a low refrigerant
level may damage the compressor.
!
Page 168 of 205
6DO-IT-YOURSELF MAINTENANCE
19CHECKING AND REPLACING
FUSESCHECKING DRIVE BELTS
G190A01A-AAT
Drive belts should be checked periodically for
proper tension and adjusted if necessary. At the
same time, belts should be examined for cracks,
wear, fraying or other evidence of deterioration
and replaced if necessary.
Belt routing should also be checked to be sure
there is no interference between the belts and
other parts of the engine. After a belt is replaced,
the new belt should be adjusted again after two
or three weeks to eliminate slack resulting from
initial stretching after use.
Water Pump Pulley
Alternator
Pulley
Crankshaft Pulley0.2~0.24 in.
(5.1~6 mm)
HTB186
G200A01A-AAT
Replacing a Fusible Link
A fusible link will melt if the electrical circuits
from the battery are ever overloaded, thus pre-
venting damage to the entire wiring harness.
(This could be caused by a short in the system
drawing too much current.) If this ever happens,
have a Hyundai dealer determine the cause,
repair the system and replace the fusible link.
The fusible links are located in a relay box for
easy inspection.
G200A01A
Bad
Good
CAUTION:When replacing a fusible link, never use
anything but a new fusible link with the same
or lower amperage rating. Never use a piece
of wire or a higher-rated fusible link. This
could result in serious damage and create a
fire hazard.
!
Page 169 of 205
6DO-IT-YOURSELF MAINTENANCE
20
CAUTION:An open fuse indicates that there is a prob-
lem in the electrical circuit. If you replace a
fuse and it blows as soon as the accessory
is turned on, the problem is serious and
should be referred to a Hyundai dealer for
diagnosis and repair. Never replace a fuse
with anything except a fuse with the same or
a lower amperage rating. A higher capacity
fuse could cause damage and create a fire
hazard.
G200B02L
!
GoodOpen - Replace
G200B01A-AAT
Replacing Accessory Fuses
The fuse box for the lights and other electrical
accessories will be found low on the dashboard
on the driver's side. Inside the box you will find
a list showing the circuits protected by each
fuse.
If any of your car's lights or other electrical
accessories stop working, a blown (open) fuse
could be the reason. If the fuse has opened, you
will see that the metal strip inside the fuse has
melted through. If you suspect a blown fuse,
follow this procedure:
HLC4002
1. Turn off the ignition and all other switches.
2. Open the fuse box and examine each fuse.
Remove each fuse by pulling it toward you (a
small "fuse puller" tool is contained in the
fuse box to simplify this operation).
3. Be sure to check all other fuses even if you
find one that appears to have opened.
HLC4003
4. Replace the blown fuse by pressing a new
fuse of the same rating into place. The fuse
should be a snug fit. If it is not, have the fuse
clip repaired or replaced by a Hyundai deal-
er. If you do not have a spare fuse, you may
be able to borrow a fuse of the same or lower
rating from an accessory you can tempo-
rarily get along without (the radio or cigarette
lighter, for example). Always remember to
replace the borrowed fuse.
NOTE:See page 6-32 for the fuse panel descrip-
tions.
Page 181 of 205
6DO-IT-YOURSELF MAINTENANCE
32FUSE PANEL DESCRIPTION
G200C02A-GAT
Engine Compartment
HLC5027NOTE:Not all fuse panel descriptions in this manual may be applicable to your vehicle. It is accurate at the time of printing. When you inspect the fuse
box on your vehicle, refer to the fuse box label.
FUSE RATING
120A
50A
50A
20A
30A
20A
30A
30A
30A
30A
20APROTECTED COMPONENTS
Charging (Generator)
Fuse 6, 7, 8, 9, Horn fuse, Room lamp fuse
Head lamp fuse, Front fog lamp fuse, Tail lamp relay, H/LP washer fuse
Engine control relay, Generator, Fuel pump relay, ECU #3 fuse
Ignition power source, Star t relay
Radiator fan control
Blower control
ABS control, ABS bleeding connector
ABS control, ABS bleeding connector
Power window
Condenser fan control
ALT
BATTERY
LAMP
ECU
IGN
RAD FAN
BLOWER
ABS
ABS
P/WDW
COND FAN FUSIBLE
LINK
DESCRIPTION
