2004 HONDA INSIGHT maintenance schedule

To thoroughly f lush the transmission,
the technician should drain and ref ill
it with Honda ATF-Z1, then drive the
vehicle f or a short distance. Do this
three times. Then drain and ref ill the
transmission a f inal time.Insert the dipstick all the way back
into the transmission securely as
shown in the illustration. If you
added f luid, return to step 1 to
recheck the f luid level.
The transmission should be drained
and ref illed with new f luid according
to the time and distance recommen-
dations in the maintenance schedule.
If you are not sure how to add f luid,
contact your Honda dealer. Check the f luid level with the
transmission at normal operating
temperature and the vehicle sitting
on the level ground.
Remove the black cover under the
engine.Remove the transmission f iller bolt,
and caref ully f eel inside the bolt hole
with your f inger. The f luid level
should be up to the edge of the bolt
hole. If it is not, add Honda Manual
Transmission Fluid (MTF) until it
starts to run out of the hole. Reinstall
the f iller bolt and tighten it securely.
6.
CONT INUED
T ransmission Fluid
Maint enance
5-speed Manual Transmission
141
Correct Level

Always use Honda Heavy Duty
Brake Fluid DOT 3. If it is not
available, you should use only DOT 3
or DOT 4 f luid, f rom a sealed
container, as a temporary
replacement.
Using any non-Honda brake f luid can
cause corrosion and decrease the lif e
of the system. Have the brake
system f lushed and ref illed with
Honda Heavy Duty Brake Fluid
DOT 3 as soon as possible.
Pour the f luid slowly and caref ully so
you do not spill. Clean up any spills
immediately; it could damage
components in the engine
compartment.
Brake f luid marked DOT 5 is not
compatible with your vehicle’s
braking system and can cause
extensive damage.
Check the f luid level in the
reservoirs monthly. There are up to
two reservoirs, depending on the
model. They are:
Brake f luid reservoir (all models)
Clutch f luid reservoir
(manual transmission only)
Replace the brake f luid according to
the recommendation in the
maintenance schedule.
If Honda MTF is not available, you
may use an SAE 10W-30 or 10W-40
viscosity motor oil with the API
Certif ication seal that says ‘‘FOR
GASOLINE ENGINES’’ as a
temporary replacement. However,
motor oil does not contain the proper
additives, and continued use can
cause stiffer shifting. Replace as
soon as it is convenient.
The transmission should be drained
and ref illed with new f luid according
to the time and distance recommen-
dations in the maintenance schedule.
If you are not sure how to check and
add f luid, contact your Honda dealer.
Transmission Fluid, Brake and Clutch Fluid
Maint enance
Brake and Clutch Fluid
142

The f luid level should be between
theMINandMAXmarksontheside
of the reservoir. If it is not, add
brake f luid to bring it up to that level.
Use the same fluid specified for the
brake system.
Low f luid level can indicate a leak in
the clutch system. Have this system
inspected as soon as possible.Clean the hood latch assembly with a
mild cleaner, then lubricate it with a
multipurpose grease. Lubricate all
the moving parts (as shown),
including the pivot. Follow the time
and distance recommendations in
the Maintenance Schedule. If you
are not sure how to clean and grease
the latch, contact your Honda dealer.
The f luid level should be between
theMINandMAXmarksontheside
of the reservoir. If the level is at or
below the MIN mark, your brake
system needs attention. Have the
brake system inspected f or leaks or
worn brake pads.
Brake and Clutch Fluid, Hood L atch
Maint enance
Clutch System
Hood L atch
Brake System
143
MAX
MIN
MAX
MIN PIVOTS

The dust and pollen f ilter removes
pollen and dust f rom the outside air
the climate control system brings
into the interior. It should be
replaced according to the time and
distance recommendations in the
maintenance schedule.
This f ilter should be replaced every
30,000 miles (48,000 km) under
normal conditions. It should be
replaced every 15,000 miles (24,000
km) if you drive primarily in urban
areas that have high concentrations
of soot in the air f rom industry and
diesel-powered vehicles. Replace it
more of ten if airf low f rom the
climate control system becomes less
than usual. Have the dust and pollen
f ilter replaced by your Honda dealer.Beforeusinganautomaticcarwash,
remove the radio antenna so it does
not get damaged. Remove the
antenna by unscrewing it. When you
reinstall the antenna, tighten it
securely.
If you use a non-Honda f loor mat,
make sure it f its properly and that it
canbeusedwiththefloormat
anchor. Do not put additional f loor
mats on top of the anchored mat.
Floor Mat s, Dust and Pollen Filt er, Roof A nt enna
Maint enance
Dust and Pollen Filter
Roof Antenna
150

If you need to park your vehicle f or
an extended period (more than one
month), there are several things you
should do to prepare it f or storage.
Proper preparation helps prevent
deterioration and makes it easier to
get your vehicle back on the road. If
possible, store your vehicle indoors.Fill the f uel tank.
Change the engine oil and f ilter.
Wash and dry the exterior
completely.
Cleantheinterior.Makesurethe
carpeting, floor mats, etc., are
completely dry.
Leave the parking brake off. Put
the transmission in Reverse (5-
speed manual) or Park (CVT).
Block the rear wheels. If the vehicle is to be stored f or a
longer period, it should be
supported on jackstands so the
tires are of f the ground.
Leave one window open slightly (if
the vehicle is being stored
indoors).
Disconnect the 12 volt battery.
Support the f ront and rear wiper
blade arms with a f olded towel or
ragsotheydonottouchthe
windshield.
To minimize sticking, apply a
silicone spray lubricant to all door
and hatch seals. Also, apply a body
wax to the painted surf aces that
mate with the door and hatch seals.
Cover the vehicle with a
‘‘breathable’’ cover, one made
f rom a porous material such as
cotton. Non-porous materials, suchas plastic sheeting, trap moisture,
which can damage the paint.
Reconnect the 12 volt battery and
drive your vehicle every month f or
about 30 minutes. This will keep
the IMA battery charged and in
good condition.
If you store your vehicle f or 1 year or
longer, have your Honda dealer
perf orm the inspections called f or in
the 2 years/30,000 miles (48,000 km)
maintenance schedule (Normal
Conditions) as soon as you take it
out of storage (see page ). The
replacements called f or in the
maintenance schedule are not
needed unless the vehicle has
actually reached that time or mileage. 127
Vehicle Storage
Maint enance161

Î
ÎThe burning of gasoline in your
vehicle’s engine produces several by-
products. Some of these are carbon
monoxide (CO), oxides of nitrogen
(NOx) and hydrocarbons (HC).
Gasoline evaporating f rom the tank
also produces hydrocarbons. Con-
trolling the production of NOx, CO,
and HC is important to the environ-
ment. Under certain conditions of
sunlight and climate, NOx and HC
react to f orm photochemical ‘‘smog.’’
Carbon monoxide does not contri-
bute to smog creation, but it is a
poisonous gas. The United States Clean Air Act
sets standards f or automobile
emissions. It also requires that
automobile manufacturers explain to
owners how their emissions controls
workandwhattodotomaintain
them. This section summarizes how
the emissions controls work.
Scheduled maintenance is on page
.
In Canada, Honda vehicles comply
with the Canadian emission
requirements, as specif ied in an
agreement with Environment
Canada, at the time they are
manuf actured.
Your vehicle has a Positive
Crankcase Ventilation System. This
keeps gasses that build up in the
engine’s crankcase f rom going into
the atmosphere. The Positive Crank- case Ventilation valve routes them
from the crankcase back to the
intake manif old. They are then
drawn into the engine and burned.
As gasoline evaporates in the f uel
tank, an evaporative emissions
control canister f illed with charcoal
adsorbs the vapor. It is stored in this
canister while the engine is of f . Af ter
the engine is started and warmed up,
the vapor is drawn into the engine
and burned during driving.
The Onboard Ref ueling Vapor
Recovery (ORVR) system captures
the f uel vapors during ref ueling. The
vapors are adsorbed in a canister
f illed with activated carbon. While
driving, the f uel vapors are drawn
into the engine and burned of f .
127
Emissions Cont rols
T echnical Inf ormation
The Clean Air Act
Crankcase Emissions Control
System Evaporative Emissions Control
System
Onboard Ref ueling Vapor
Recovery
197

CONT INUED
.....................................
Load Limit .102
......
LOCK (Ignition Key Position) . 59
Locks ..............................
Fuel Fill Door .93
............................................
Hatch .60
..........................
Low Coolant Level .96
.........................
Low Fuel Indicator .44
...
Lower Gear, Downshif ting to a . 108
...
Lubricant Specif ications Chart . 192
...........
Luggage, Storing (Cargo) . 101....................
New Vehicle Break-in .92
..................
NOTICE, Explanation of . ii
...............
Numbers, Identif ication . 190..............
Panel Brightness Control . 55
...........................................
Parking .118
.................................
Parking Brake .67
Parking Brake and Brake .................
System Indicator . 43,180
..
Parking Over Things that Burn . 118
.............................
PGM-FI System .198
..................
Power Socket Location . 68
..............................
Power Windows .65
.........
Pregnancy, Using Seat Belts . 15
.........
Protecting Adults and Teens . 11
...
Additional Safety Precautions . 16
.....
Advice f or Pregnant Women . 15
........................
Protecting Children .23
.......
Protecting Larger Children . 32
.........
Protecting Small Children . 27
Using Child Seats with .....................................
Tethers .31
..................................
Maintenance .123
Owner’s Maintenance ...................................
Checks .126
........................................
Record .129
......................
Required Indicator .45
..........................................
Saf ety .124
....................................
Schedule .125
.
Malf unction Indicator Lamp . 43,178
...................
Manual Transmission . 108
........
Manual Transmission Fluid . 141
.........................
Meters, Gauges .41, 46
..........................
Mirrors, Adjusting .66
...............
Modif ying Your Vehicle . 100 .....
Octane Requirement, Gasoline . 92
.........................................
Odometer .47
...............................
Odometer, Trip .48
Oil ........................
Change, How to .134
......................
Change, When to .127
........................
Checking Engine .95
Selecting Proper Viscosity ......................................
Chart .134
...........
ON (Ignition Key Position) . 59
Onboard Ref ueling Vapor ....................................
Recovery .197
.........................
Opening the Hatch .60
..............................
Outside Mirrors .66
....................
Overheating, Engine .175
....
Owner’s Maintenance Checks . 126
...........................
Oxygenated Fuels .92
Index
M N
O
P
V

Î
Î...................
Radiator Overheating . 175
...........................
Readiness Codes .200
...............
Radio/CD Sound System . 78
..
Rear Lights, Bulb Replacement . 147
............................
Rear View Mirror .66
.................
Rear Window Def ogger . 56
....................
Rear Window Washer .53
.......................
Rear Window Wiper .53
...............
Reclining the Seat Backs . 64
Replacement Inf ormation ................
Engine Oil and Filter . 134
..........................................
Fuses .184
................................
Light Bulbs .144
....................................
Schedule .127
...........................................
Tires .157
.............................
Wiper Blades .151
Replacing Seat Belts Af ter a ............................................
Crash .18
Reserve Tank, Engine .................................
Coolant .96, 137
...............................
Restraint, Child .23
................................
Roof Antenna .150
................................
Rotation, Tire .157 ..................................
Saf ety Belts .8, 17
.........
Safety Defects, Reporting . 204
.................................
Saf ety Features .7
...........................................
Airbags .9
.......................................
Seat Belts .8
.............
Saf ety Labels, Location of . 37
...............................
Saf ety Messages .ii
.....................................
Seat Belts .8, 17
...............
Additional Information . 17
.....................................
Cleaning .149
......................
Lap/Shoulder Belt .17
................................
Maintenance .18
Reminder Indicator and ................................
Beeper .17, 42
...................
System Components . 17
...............
Use During Pregnancy . 15
...
Wearing a Lap/Shoulder Belt . 13
........................
Seats, Adjusting the .64
...............................
Serial Number .190
...........................
Service Intervals .127
...........................
Service Manual .205
...........
Service Station Procedures . 93
............................
Setting the Clock .89
...
Shif t Lever Position Indicators . 111........................
Shif t Lock Release .115
...............................
Signaling Turns .54
.....................................
Snow Tires .159
..................................
Sound System .78
Spare Tire ......................................
Inf lating .164
............................
Specif ications .193
....................
Specif ications Charts . 192
..........
SRS, Additional Inf ormation . 19
...
Additional Safety Precautions . 22
How the SRS Indicator .......................................
Works .21
...........
How Your Airbags Work . 19
........................
SRS Components .19
..................................
SRS Service .22
.............................
SRS Indicator .21 ,42
....
START (Ignition Key Position) . 59
.......................
Starting the Engine .107
In Cold Weather at High ..................................
Altitude .107
................
With a Dead Battery . 173
..............
State Emissions Testing . 200
........
Steam Coming f rom Engine . 175
Steering Wheel .............
Anti-theft Column Lock . 59
.....................
Stereo Sound System .78
Index
RS
VI