2004 FORD THUNDERBIRD transmission

The fuses are coded as follows.
Fuse/RelayLocation Fuse Amp
Rating Passenger Compartment Fuse
Panel Description
1 5A Starter relay coil
2 5A Radio start signal
3 5A Anti-lock Brake System (ABS) module
4 5A Cluster, Powertrain Control Module (PCM) relay coil, Inertia switch,
Transmission park switch
5 5A Traction control switch, Cruise deactivation brake switch and
transmission mode switch
6 10A OBD II connector
7 5A PCM, Remote Keyless Entry (RKE), Anti-theft indicator
8 5A Right-hand turn/park lamp and side marker
SEE
OWNER'S MANUAL
RELAY 1
REPLACEMENTFUSES
FUSE 8FUSE 9FUSE 10FUSE 11FUSE 12FUSE 13FUSE 14FUSE 15FUSE 16FUSE 17FUSE 18FUSE 19FUSE 20FUSE 21
FUSE 1FUSE 2FUSE 3FUSE 4FUSE 5FUSE 6FUSE 7
FUSE 22FUSE 23FUSE 24FUSE 25FUSE 26FUSE 27FUSE 28FUSE 29FUSE 30FUSE 31FUSE 32FUSE 33FUSE 34FUSE 35
2004 Thunderbird (tbr)
Owners Guide (post-2002-fmt)
USA English (fus)
Roadside Emergencies
129

The high-current fuses are coded as follows.
Fuse/RelayLocation Fuse Amp
Rating Power Distribution Box
Description
1 10A* A/C clutch
2 15A* Heated wiper park
3 10A* Park lamp
4 15A* Horn
5 15A* Fuel injectors
6 15A* Transmission solenoids
7 —Not used
8 20A* Power point
9 —Not used
10 —Not used
11 15A* Heated Exhaust Gas Oxygen (HEGO) sensors
12 15A* Coil-on-plug
RELAY 14 RELAY
15
RELAY11 RELAY
12
RELAY10 13
1234
5678
9 10111214 15 16 17 18
19 20 21 22 23 24
RELAY 13RELAY 08 DIODE
RELAY 04 RELAY 05
RELAY 01
RELAY 09
RELAY 06 RELAY 02RELAY 07
RELAY 03
2004 Thunderbird
(tbr)
Owners Guide (post-2002-fmt)
USA English (fus)
Roadside Emergencies
132

Wheel lug nut torque specifications
Retighten the lug nuts to the specified torque at 800 km (500 miles)
after any wheel disturbance (tire rotation, changing a flat tire, wheel
removal, etc.).
Bolt size Wheel lug nut torque*Nm Lb-ft
M12 x 1.5 115-156 85-115
* Torque specifications are for nut and bolt threads free of dirt and
rust. Use only Ford recommended replacement fasteners.
When a wheel is installed, always remove any corrosion, dirt or
foreign materials present on the mounting surfaces of the wheel
or the surface of the front disc brake hub and rotor that contacts the
wheel. Installing wheels without correct metal-to-metal contact at the
wheel mounting surfaces can cause the wheel nuts to loosen and the
wheel to come off while the vehicle is in motion, resulting in loss of
control.
JUMP STARTING YOUR VEHICLE
The gases around the battery can explode if exposed to flames,
sparks, or lit cigarettes. An explosion could result in injury or
vehicle damage.
Batteries contain sulfuric acid which can burn skin, eyes and
clothing, if contacted.
Do not attempt to push-start your vehicle. Automatic
transmissions do not have push-start capability; doing so may
damage the catalytic converter.
Preparing your vehicle
Your battery is located in the trunk of your vehicle.
When the battery is disconnected or a new battery is installed, the
transmission must relearn its shift strategy. As a result, the transmission
may have firm and/or soft shifts. This operation is considered normal and
will not affect function or durability of the transmission. Over time, the
adaptive learning process will fully update transmission operation to its
optimum shift feel.
2004 Thunderbird (tbr)
Owners Guide (post-2002-fmt)
USA English (fus)
Roadside Emergencies
141

Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Battery posts, terminals and related accessories contain lead and
lead compounds. Wash hands after handling .
Because your vehicle ’s engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle and fuel trim strategy for optimum driveability and
performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park), turn off all accessories and start the
engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. Drive the vehicle to complete the relearning process.
• The vehicle may need to be driven to relearn the idle and fuel trim
strategy.
• If you do not allow the engine to relearn its idle trim, the idle
quality of your vehicle may be adversely affected until the idle
trim is eventually relearned.
When the battery is disconnected or a new battery installed, the
transmission must relearn its adaptive strategy. As a result of this, the
transmission may shift firmly. This operation is considered normal and
will not affect function or durability of the transmission. Over time the
adaptive learning process will fully update transmission operation to its
optimum shift feel.
If the battery has been disconnected or a new battery has been installed,
the short drop glass, clock and the preset radio stations must be reset
once the battery is reconnected.
2004 Thunderbird (tbr)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
169

•Warming up a vehicle on cold mornings is not required and may
reduce fuel economy.
• Resting your foot on the brake pedal while driving may reduce fuel
economy.
• Combine errands and minimize stop-and-go driving.
Maintenance
• Keep tires properly inflated and use only recommended size.
• Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
• Use recommended engine oil. Refer to Lubricant specificationsin
this chapter.
• Perform all regularly scheduled maintenance items. Follow the
recommended maintenance schedule and owner maintenance checks
found in your vehicle scheduled maintenance guide.
Conditions
• Heavily loading a vehicle or towing a trailer may reduce fuel economy
at any speed.
• Carrying unnecessary weight may reduce fuel economy (approximately
0.4 km/L [1 mpg] is lost for every 180 kg [400 lb] of weight carried).
• Adding certain accessories to your vehicle (for example bug
deflectors, rollbars/light bars, running boards, ski/luggage racks) may
reduce fuel economy.
• Using fuel blended with alcohol may lower fuel economy.
• Fuel economy may decrease with lower temperatures during the first
12–16 km (8 –10 miles) of driving.
• Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
• Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
• Four-wheel-drive operation (if equipped) is less fuel efficient than
two-wheel-drive operation.
• Close windows for high speed driving.
EPA window sticker
Every new vehicle should have the EPA window sticker. Contact your
dealer if the window sticker is not supplied with your vehicle. The EPA
window sticker should be your guide for the fuel economy comparisons
with other vehicles.
2004 Thunderbird (tbr)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
182

BRAKE FLUID RESERVOIR
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the“MIN ”and
“ MAX ”lines are within the normal
operating range, there is no need to
add fluid. If the fluid levels are
outside of the normal operating range, the performance of your brake
system could be compromised, seek service from your dealer
immediately.
TRANSMISSION FLUID
Checking automatic transmission fluid
The 5R55S transmission does not have a transmission fluid dipstick.
Refer to your scheduled maintenance guide for scheduled intervals for
fluid checks and changes. Your transmission does not consume fluid.
However, the fluid level should be checked if the transmission is not
working properly, i.e., if the transmission slips or shifts slowly or if you
notice some sign of fluid leakage.
Transmission fluid should be checked and, if required, fluid
should be added by a qualified technician.
Before adding any fluid, make sure the correct type is used. Use only
MERCON V automatic transmission fluid. The type of fluid used is
indicated on the transmission fluid pan, extension housing and also in
the Lubricant specifications section in this chapter.
Use of a non-approved automatic transmission fluid may cause
internal transmission component damage and void the warranty.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
AIR FILTER MAINTENANCE
Refer to the scheduled maintenance guide for the appropriate intervals
for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer to Motorcraft Part Numbers .
Note: Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
MAX
MIN
2004 Thunderbird (tbr)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
186

Fluid Ford PartNameApplication Capacity
Engine coolant
2Motorcraft
Premium Gold
Engine Coolant
(yellow-colored) 3.9L-4V V8
engine
11.3L (11.9
quarts)
Power steering
fluid Motorcraft
MERCON
AT F All Fill to MAX line
on reservoir
Rear axle
3Motorcraft SAE
75W-90 Fuel
Efficient High
Performance
Synthetic Rear
Axle Lubricant All 1.2
–1.3L
(2.5 –2.7 pints)
Fuel tank N/A All 68.2L (18.0 gallons)
Transmission
fluid
4Motorcraft
MERCON V
AT F Automatic
(5R55S)
11.2L (11.9
quarts)5
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll Fill to line on
reservoir
1Use only brake fluids certified to meet Ford specifications. Refer to
Lubricant Specifications in this chapter. DOT 3 fluid is recommended.
However, if DOT 3 is not available, DOT 4 fluid can be used.
2Add the coolant type originally equipped in your vehicle.3Your vehicle ’s rear axle is filled with a synthetic rear axle lubricant and
is considered lubricated for life. These lubricants do not need to be
checked or changed unless a leak is suspected, service is required or the
axle assembly has been submerged in water. The axle lubricant should
be changed any time the rear axle has been submerged in water. Fill 6
mm to 14 mm (1/4 inch to 9/16 inch) below bottom of fill hole.
4Ensure the correct automatic transmission fluid is used. MERCON and
MERCON V are not interchangeable. DO NOT MIX MERCON and
MERCON V. Refer to the scheduled maintenance guide to determine
the correct service interval.
2004 Thunderbird (tbr)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
202

Item Ford partnameFord part
number Ford
specification
Lock cylinders Motorcraft Penetrating and
Lock LubricantXL-1 none
Power steering
fluid Motorcraft
MERCON
AT F XT-2-QDX MERCON

Rear Axle
Lubricant Motorcraft SAE
75W-90 Fuel
Efficient High
Performance
Synthetic Rear
Axle Lubricant
2
XY-75W90-QFEHP
Automatic
transmission
fluid Motorcraft
MERCON
V
AT F
3
XT-5-QM MERCON V
Windshield
washer fluid Motorcraft
Premium
Windshield
Washer
ConcentrateZC-32-A WSB-M8B16
–A2
1Use only brake fluids certified to meet Ford specifications. DOT 3 fluid
is recommended. However, if DOT 3 is not available, DOT 4 fluid can be
used.
2Ford design rear axles contain a synthetic lubricant that does not
require changing unless the axle has been submerged in water.
3Ensure the correct automatic transmission fluid is used. MERCON and
MERCON V are not interchangeable. DO NOT MIX MERCON and
MERCON V. Refer to the scheduled maintenance guide to determine
the correct service interval.
2004 Thunderbird (tbr)
Owners Guide (post-2002-fmt)
USA English (fus)
Maintenance and Specifications
204