2004 FORD SUPER DUTY manual transmission

coolant open gas tank 4WD navigation system glove box oil dipstick

Page 239 of 304

FORD SUPER DUTY 2004 1.G Owners Manual When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the

When lifting a plastic-cased battery, excessive pressure on the
end walls could cause acid to flow through the vent caps,
resulting in personal injury and/or damage to the vehicle or battery.
Lift the battery with a battery carrier or with your hands on opposite
corners.
Keep batteries out of reach of children. Batteries contain sulfuric
acid. Avoid contact with skin, eyes or clothing. Shield your eyes
when working near the battery to protect against possible splashing of
acid solution. In case of acid contact with skin or eyes, flush
immediately with water for a minimum of 15 minutes and get prompt
medical attention. If acid is swallowed, call a physician immediately.
Battery posts, terminals and related accessories contain lead and
lead compounds.Wash hands after handling.
For information on transmission operation after the battery has been
disconnected see“Shift strategy”in the driving section.
Because your vehicle’s engine is also electronically controlled by a
computer, some control conditions are maintained by power from the
battery. When the battery is disconnected or a new battery is installed,
the engine must relearn its idle and fuel trim strategy for optimum
driveability and performance. To begin this process:
1. With the vehicle at a complete stop, set the parking brake.
2. Put the gearshift in P (Park) (automatic transmission) or the neutral
position (manual transmission), turn off all accessories and start the
engine.
3. Run the engine until it reaches normal operating temperature.
4. Allow the engine to idle for at least one minute.
5. Turn the A/C on and allow the engine to idle for at least one minute.
6. Drive the vehicle to complete the relearning process.
•The vehicle may need to be driven 16 km (10 miles) or more to
relearn the idle and fuel trim strategy.
•If you do not allow the engine to relearn its idle trim, the idle
quality of your vehicle may be adversely affected until the idle
trim is eventually relearned.
If the battery has been disconnected or a new battery has been installed,
the clock and the preset radio stations must be reset once the battery is
reconnected.
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
239

Page 261 of 304

FORD SUPER DUTY 2004 1.G Owners Manual Checking and adding manual transmission fluid (if equipped)
1. Clean the filler plug.
2. Remove the filler plug and
inspect the fluid level.
3. Fluid level should be at the
bottom of the opening.
4. A

Page 279 of 304

FORD SUPER DUTY 2004 1.G Owners Manual FluidFord Part
NameApplication Capacity
Engine oil
(includes filter
change)-Diesel
engineRefer to your 6.0L Diesel Supplement
Fuel tank N/A Mid-ship tank
(optional on
Chassis Cab)71.9L (19.0
gallons)

Page 280 of 304

FORD SUPER DUTY 2004 1.G Owners Manual 1Your vehicle’s rear axle(s) may be filled with a synthetic lubricant that
may require a lubricant change. Refer to the scheduled maintenance
guide. Axle lubricant quantities should not need to be c

1Your vehicle’s rear axle(s) may be filled with a synthetic lubricant that
may require a lubricant change. Refer to the scheduled maintenance
guide. Axle lubricant quantities should not need to be checked unless a
leak is suspected, service is required or the axle assembly has been
submerged in water. The axle lubricant should be changed any time the
rear axle has been submerged in water.
2Add 236 ml (8 oz.) of Additive Friction Modifier XL-3or equivalent
meeting Ford Specification EST-M2C118-A for complete refill of
Traction-Lok axles.
3Add the coolant type originally equipped in your vehicle.
4Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the end of the dipstick. Check the
container to verify the fluid being added is of the correct type. Refer to
your scheduled maintenance guide to determine the correct service
interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCON, MERCONV and MERCONSP are not
interchangeable. DO NOT mix MERCON, MERCONV and
MERCONSP. Use of dual usage fluids in an automatic
transmission application requiring MERCONSP may cause
transmission damage. Use of a transmission fluid other than the
recommended fluid may cause transmission damage.
5Service refill capacity is determined by filling the transmission to the
bottom of the filler hole with the vehicle on a level surface. The 6–speed
manual transmission is equipped with an in-tank cooler. Verify the fluid
level after operating vehicle to assure correct fluid level.
6Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
7Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C153–H and the API Certification mark.
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
280

Page 282 of 304

FORD SUPER DUTY 2004 1.G Owners Manual ItemFord part
name or
equivalentFord part
numberFord
specification
Engine oilMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO-5W20-QS

Page 294 of 304

FORD SUPER DUTY 2004 1.G Owners Manual Transmission/Transaxle code designations
You can find a transmission/transaxle code on the vehicle certification
label which is located on the door pillar. The following table tells you
which transmis

Page 295 of 304

FORD SUPER DUTY 2004 1.G Owners Manual Passenger car application:
Code Transmission/Transaxle Description
Front wheel drive manual transaxle
R5–speed overdrive (MTX75)
W5–speed overdrive (M5)
Front wheel drive automatic transaxle
E4–

Page 301 of 304

FORD SUPER DUTY 2004 1.G Owners Manual recommendations ...................237
refill capacities ........................278
specifications ..................281, 284
Exhaust fumes ..........................128
F
Fail safe cooling .........

recommendations ...................237
refill capacities ........................278
specifications ..................281, 284
Exhaust fumes ..........................128
F
Fail safe cooling ........................244
Fluid capacities .........................278
Foglamps .....................................41
Four-Wheel Drive vehicles .......143
description ..............................147
driving off road .......................149
electronic shift ................143, 147
indicator light .........................144
lever operated shift ................145
manual locking hubs ..............143
preparing to drive your
vehicle .....................................131
Fuel ............................................246
calculating fuel economy .......250
cap ...........................................248
capacity ...................................278
choosing the right fuel ...........248
comparisons with EPA fuel
economy estimates .................253
detergent in fuel .....................249
filling your vehicle with
fuel ...........................246, 248, 250
filter, specifications ........250, 277
fuel pump shut-off switch .....192
improving fuel economy ........250
octane rating ...................249, 284
quality ......................................249
running out of fuel .................249
safety information relating to
automotive fuels .....................246
Fuel pump shut-off switch .......192
Fuses ..................................193–194
G
Garage door opener ....................53Garage Door Opener
(see Homelink wireless
control system) ...........................62
Gas cap (see Fuel cap) ............248
Gas mileage
(see Fuel economy) .................250
Gauges .........................................15
transmission fluid
temperature gauge ...................19
GAWR
(Gross Axle Weight Rating)
calculating ...............................162
GVWR
(Gross Vehicle Weight Rating)
calculating ...............................162
H
Hazard flashers .........................192
Head restraints ...........................89
Headlamps ...................................40
aiming ........................................43
autolamp system .......................40
daytime running lights .............41
flash to pass ..............................42
high beam .................................42
replacing bulbs ...................45–46
turning on and off ....................40
Heating
heating and air conditioning
system .................................37–38
HomeLink universal
transceiver
(see Garage door opener) .........65
Homelink wireless control
system ..........................................62
Hood ..........................................233
I
Ignition ...............................124, 284
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
301

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