2004 FORD SUPER DUTY transmission

Used for improved traction on slippery roads. Selecting 3 (Third)
provides engine braking.
2 (Second)
Use 2 (Second) to start-up on slippery roads or to provide additional
engine braking on downgrades.
1 (First)
•Provides maximum engine braking.
•Allows upshifts by moving gearshift lever.
•The transmission will not downshift into 1 (First) at high speeds; it
will downshift to a lower gear and then shift into 1 (First) when the
vehicle reaches slower speeds.
Forced downshifts
•Allowed in
(Overdrive) or Drive.
•Depress the accelerator to the floor.
•Allows transmission to select an appropriate gear.
If your vehicle gets stuck in mud or snow
If your vehicle gets stuck in mud or snow, it may be rocked out by
shifting from forward and reverse gears, stopping between shifts in a
steady pattern. Press lightly on the accelerator in each gear.
Do not rock the vehicle if the engine is not at normal operating
temperature or damage to the transmission may occur.
Do not rock the vehicle for more than a minute or damage to the
transmission and tires may occur, or the engine may overheat.
MANUAL TRANSMISSION OPERATION (IF EQUIPPED)
Using the clutch
The manual transmission has a starter interlock that prevents cranking
the engine unless the clutch pedal is fully depressed.
1
24 R
L3D
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To start the vehicle:
1. Make sure the parking brake is fully set.
2. Press the clutch pedal to the floor, then put the gearshift lever in the
neutral position.
3. Start the engine, then press the brake pedal and release the parking
brake.
4. Move the gearshift lever to the desired gear, then slowly release the
clutch pedal while slowly pressing on the accelerator.
During each shift, the clutch pedal must be fully depressed to the floor.
Failure to fully depress the clutch pedal to the floor may cause increased
shift efforts and prematurely wear components in the transmission. Make
sure the floor mat is properly positioned so it doesn’t interfere with the
full extension of the clutch pedal.
Do not drive with your foot resting on the clutch pedal or use the clutch
pedal to hold your vehicle at a standstill while waiting on a hill. These
actions will reduce the life of the clutch.
Recommended shift speeds
Do not overspeed the engine when going downhill or steep grades. If
equipped, use the tachometer and do not allow engine speed to exceed
the redline area. Operating the engine beyond the recommended speeds
can cause severe engine damage.
Shift according to the following shift speed charts:
Upshifts when accelerating (recommended for best fuel
economy)
6-speed transmission
Shift from: Transfer case position
1(if equipped)
2H or 4H 4L
LO-1 8 km/h (5 mph) 3 km/h (2 mph)
1-2 16 km/h (10 mph) 6 km/h (4 mph)
2-3 32 km/h (20 mph) 13 km/h (8 mph)
3-4 48 km/h (30 mph) 19 km/h (12 mph)
4
-
D(Overdrive)64 km/h (40 mph) 24 km/h (15 mph)
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Maximum downshift speeds1
6-speed transmission
Shift from: Transfer case position (if equipped)2
2H or 4H 4L
D(Overdrive) -
472 km/h (45 mph) 26 km/h (16 mph)
4-3 56 km/h (35 mph) 19 km/h (12 mph)
3-2 32 km/h (20 mph) 13 km/h (8 mph)
2-1 8 km/h (5 mph) 3 km/h (2 mph)
1-LO Only shift to LO when at a stop.
1Use 2H or 4H for 4WD equipped vehicles.2Downshift at lower speeds when driving on slippery surfaces.
Reverse
1. Make sure that your vehicle is at a complete stop before you shift into
R (Reverse). Failure to do so may damage the transmission.
2. Move the gearshift lever into the neutral position and wait at least
three seconds before shifting into R (Reverse).
•The gearshift lever can only be moved into R (Reverse) by moving it
from left of 3 (Third) and 4 (Fourth) before shifting into R (Reverse).
This is a lockout feature that protects the transmission from
accidentally being shifted into R (Reverse) from
(Overdrive).
Parking your vehicle
1. Apply the brake and shift into the neutral position.
2. Fully apply the parking brake, then shift into 1 (First).
3. Turn the ignition off.
Do not park your vehicle in Neutral, it may move unexpectedly
and injure someone. Use 1 (First) gear and set the parking brake
fully.
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FOUR-WHEEL DRIVE (4WD) OPERATION (IF EQUIPPED)
For important information regarding safe operation of this type
of vehicle, seePreparing to drive your vehiclein this chapter.
When four–wheel drive (4WD) is engaged, power is supplied to all four
wheels through a transfer case. 4WD can be selected when additional
driving power is desired.
4WD operation is not recommended on dry pavement. Doing so could
result in difficult disengagement of the transfer case, increased tire wear
and decreased fuel economy.
Manual 4x4 system (if equipped)
The 4WD system is engaged or
disengaged by rotating the control
for both front wheel hub locks from
the FREE or LOCK position, then
manually engaging or disengaging
the transfer case with the
floor-mounted shifter. For increased
fuel economy in 2WD, rotate both
hub locks to the FREE position.
•For proper operation, make
sure that the arrow and the
indicator dot on the hub are
aligned, and that both hub
locks are set to the same
position (both set to LOCK or both set to FREE).
•Some vehicles may be equipped with wheel ornaments that cover the
4x4 manual hub lock. These ornaments must be removed to access
the manual hub locks.
Electronic shift on the fly (ESOF) 4x4 system (if equipped)
If equipped with the Electronic Shift 4WD System, and 4WD Low
is selected while the vehicle is moving, the 4WD system will not
engage. This is normal and should be no reason for concern.
Before 4WD Low can be engaged, the vehicle must be brought to
a complete stop, the brake pedal depressed and the transmission
placed in N (Neutral ) (on automatic transmissions or the clutch
pedal depressed on manual transmissions).
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Shifting from 4H (4WD High) to 2H (2WD High)
Move the transfer case lever to 2H
(2WD High) at a stop or any
forward speed up to 88 km/h (55
mph).
With the vehicle at complete stop,
disengage the locking hubs
(optional) by rotating the hub lock
control from LOCK to FREE.
•For proper operation, make sure that the arrow and the
indicator dot on the hub are aligned, and that both hubs are set
to FREE
Shifting from 4H (4WD High) to 4L (4WD Low)
1. Bring the vehicle to a complete stop.
2. Depress the brake.
3. Place the gearshift lever in N (Neutral) (automatic transmission) or
depress the clutch (manual transmission).
4. Move the transfer case shift lever
through N (Neutral) directly to 4L
(4WD Low).
5. If the transfer casewill not
engage into 4L (4WD Low), drive
the vehicle above 8 km/h (5 mph),
then repeat steps 1 through 4.
Shifting from 4L (4WD Low) to 4H (4WD High) or 2H (2WD High)
1. Bring the vehicle to a complete stop.
2. Depress the brake.
3. Place the gearshift lever in N (Neutral) (automatic transmission) or
depress the clutch (manual transmission).
2H
4H
4LN
2H
4H
4LN
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4. Move the transfer case shift lever
through N (Neutral) directly to 4H
(4WD High) or 2H (2WD High).
5. If the transfer casewill not
disengage from 4L (4WD Low),
drive the vehicle above 8 km/h (5
mph), then repeat steps 1 through
4.
6. If shifting to 2H (2WD High) with the vehicle at a complete stop,
disengage the locking hubs (optional) by rotating the hub lock control
from LOCK to FREE.
Using the N (Neutral) position
The transfer case neutral position overrides the transmission and
puts the vehicle in neutral regardless of transmission gearshift
lever position. The vehicle can move forward or backwards.
This position should only be used
when towing the vehicle.
Do not leave the vehicle unattended with the transfer case in the
N (Neutral) position. Always set the parking brake fully and turn
off the ignition when leaving the vehicle.
Using the electronic shift 4WD system (if equipped)
Positions of the electronic shift system
The electronic shift 4WD system is designed to allow up to 45
seconds before a shift command is performed. In the event that
conflicting shift commands are selected, allow up to 45 seconds
for the shift command to be performed prior to reporting any
shift concerns to your dealer.
Note:Some noise may be heard as the 4WD system shifts or engages.
This is normal.
2H (2WD High)–For general on-road driving. Sends power to the rear
wheels only.
2H
4H
4LN
2H
4H
4LN
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4H (4WD High)–For winter and off-road conditions. Sends power to
front and rear wheels.
4L (4WD Low)–For low-speed off-road applications that require extra
power such as steep grades, deep sand or pulling a boat out of the water.
Sends power to front and rear wheels.
Shifting from 2WD (2WD High) to 4x4 HIGH (4WD High)
Rotate the 4WD control to the 4x4
HIGH position at speeds up to 88
km/h (55 mph).
•The electronic shift 4WD
system is designed to engage
4x4 HIGH (4WD High) when
the vehicle is moving. If
shifted to 4x4 HIGH (4WD
HIGH) while at complete stop,
4x4 may not engage and the
4x4 indicator may not
illuminate until the vehicle is driven above 8 km/h (5 mph).
•Do not shift into 4x4 HIGH with the rear wheels slipping.
Shifting from 4x4 HIGH (4WD High) to 2WD (2WD High)
Rotate the 4WD control to 2WD at
any forward speed. Disengagement
of the transfer case and front hubs
may be delayed due to torque bind
which is caused by driving on dry
hard surfaces or performing tight
turns while using the 4WD system.
•Yo udo notneed to operate the vehicle in R (Reverse) to disengage
your front hubs, but it will eliminate any torque bind and allow the
system to immediately disengage.
Shifting from 4x4 HIGH (4WD High) to 4x4 LOW (4WD Low)
1. Bring the vehicle to a complete stop.
2. Depress the brake.
3. Place the gearshift in N (Neutral) (automatic transmission) or depress
the clutch (manual transmission).
4X4
HIGH
2WD4X4
LOW
4X4
HIGH
2WD4X4
LOW
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4. Move the 4WD control to the 4x4
LOW position.
5. Hold the shift conditions until the
LOW RANGE indicator light
illuminates.
6. If the LOW RANGE indicator light
does notilluminate within 15
seconds, drive the vehicle above 8
km/h (5 mph), then repeat steps 1
through 5 before reporting any shift
concerns to your dealer.
Shifting from 4x4 LOW (4WD Low) to 4x4 HIGH (4WD High) or 2WD
(2WD High)
1. Bring the vehicle to a complete stop.
2. Depress the brake.
3. Place the gearshift in N (Neutral) (automatic transmission) or depress
the clutch (manual transmission).
4. Move the 4WD control to the 4x4
HIGH (4WD High) or 2WD (2WD
High) position.
5. Hold the shift conditions until the
LOW RANGE indicator light shuts
off.
6. If the LOW RANGE indicator light
does notshut off within 15
seconds, drive the vehicle above 8
km/h (5 mph), then repeat steps 1
through 5 before reporting any shift concerns to your dealer.
Driving off-road with truck and utility vehicles
4WD vehicles are specially equipped for driving on sand, snow, mud and
rough terrain and have operating characteristics that are somewhat
different from conventional vehicles, both on and off the road.
How your vehicle differs from other vehicles
Truck and utility vehicles can differ from some other vehicles. Your
vehicle may be higher to allow it to travel over rough terrain without
getting hung up or damaging underbody components.
The differences that make your vehicle so versatile also make it handle
differently than an ordinary passenger car.
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