
STEERING
To prevent damage to the power steering system:
•Never hold the steering wheel at its furthest turning points (until it
stops) for more than a few seconds when the engine is running.
• Do not operate the vehicle with a low power steering pump fluid level
(below the MIN mark on the reservoir).
If the power steering system breaks down (or if the engine is turned
off), you can steer the vehicle manually, but it takes more effort.
If the steering wanders or pulls, check for:
• an improperly inflated tire
• uneven tire wear
• loose or worn suspension components
• loose or worn steering components
• improper steering alignment
A high crown in the road or high crosswinds may also make the steering
seem to wander/pull.
AUTOMATIC TRANSAXLE OPERATION
Brake-shift interlock
This vehicle is equipped with a brake-shift interlock feature that prevents
the gearshift lever from being moved from P (Park) when the ignition is
in the RUN position unless the brake pedal is depressed.
If you cannot move the gearshift lever out of P (Park) with the ignition
in the RUN position and the brake pedal depressed:
1. Apply the parking brake.
2. Insert the key and turn it to the
position between 2 (OFF/LOCK)
and 3 (RUN). A detent position will
be felt between positions 2 and 3.
Apply the brake pedal and shift
to N (Neutral) . The positions of
the ignition are as follows: 1 –
ACCESSORY , 2 – OFF/LOCK, 3 –
RUNand4–START.
When the key is in position between OFF/LOCK and RUN, the
automatic transmission shift lever can be moved from the P
(Park) position without the brake pedal depressed. To avoid unwanted
vehicle movement, always set the parking brake.
4
3
2
1
2004 Windstar (win)
Owners Guide (post-2002-fmt)
USA English (fus)
Driving
171

Standard fuse amperage rating and color
COLOR
Fuse
ratingMini
fusesStandard
fusesMaxi
fusesCartridge
maxi
fusesFuse link
cartridge
2A Grey Grey — — —
3A Violet Violet — — —
4A Pink Pink — — —
5A Tan Tan — — —
7.5A Brown Brown — — —
10A Red Red — — —
15A Blue Blue — — —
20A Yellow Yellow Yellow Blue Blue
25A Natural Natural — — —
30A Green Green Green Pink Pink
40A — — Orange Green Green
50A — — Red Red Red
60A — — Blue — Yellow
70A — — Tan — Brown
80A — — Natural — Black
Passenger compartment fuse panel
The fuse panel is located below and to the left of the steering wheel by
the brake pedal. Remove the panel cover to access the fuses. To remove
the fuse panel cover, pull up on the latch on the right or left side of the
cover.
To remove a fuse use the fuse puller tool provided on the fuse panel
cover.
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
187

CHANGING A FLAT TIRE
If you get a flat tire while driving:
•do not brake heavily.
•gradually decrease the vehicle’s speed.
•hold the steering wheel firmly.
•slowly move to a safe place on the side of the road.
•If your low tire warning light is on, refer toLow tire warningin the
Maintenance and specificationschapter.
The use of tire sealants is not recommended and may damage
your tires. The use of tire sealants may also damage your tire
pressure monitoring system (if equipped).
Temporary spare tire information
Your vehicle may have a temporary spare tire. The temporary spare tire
for your vehicle is labeled as such. It is smaller than a regular tire and is
designed for emergency use only. Replace this tire with a full-size tire as
soon as possible.
Note:The Low Tire Warning system
will detect the temporary spare tire
and illuminate the low tire warning
light until the spare tire is replaced
with a proper full-size tire. To reset
the system, refer toServicing your tiresin theMaintenance and
specificationschapter.
If you use the temporary spare tire continuously or do not follow
these precautions, the tire could fail, causing you to lose control
of the vehicle, possibly injuring yourself or others.
When driving with the temporary spare tiredo not:
•use more than one temporary spare tire at a time
•exceed 80 km/h (50 mph) or drive further than 3,200 km (2,000
miles) total under any circumstances
•load the vehicle beyond maximum vehicle load rating listed on the
Safety Compliance Label
•tow a Class III trailer
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
194

•Do not use fuel, kerosene, or paint thinner to clean any parts.
•Wiper blades can be cleaned with isopropyl (rubbing) alcohol or
windshield washer solution. Be sure to replace wiper blades when they
appear worn or do not function properly.
Do not use sharp objects, such as a razor blade, to clean the
inside of the rear window or to remove decals, as it may cause
damage to the rear window defroster’s heated grid lines.
INSTRUMENT PANEL AND CLUSTER LENS
Clean the instrument panel with a damp cloth, then dry with a dry cloth.
•Avoid cleaners or polish that increase the gloss of the upper portion of
the instrument panel. The dull finish in this area helps protect the
driver from undesirable windshield reflection.
Do not use chemical solvents or strong detergents when cleaning
the steering wheel or instrument panel to avoid contamination of
the air bag system.
•
Be certain to wash or wipe your hands clean if you have been in contact
with certain products such as insect repellent and suntan lotion in order
to avoid possible damage to the interior painted surfaces.
INTERIOR TRIM
•Clean the interior trim areas with a damp cloth, then dry by wiping
with a dry, soft, clean cloth.
•
Do not use household or glass cleaners as these may damage the finish.
INTERIOR
For fabric, carpets, cloth seats, safety belts and seats equipped with side
air bags:
•Remove dust and loose dirt with a vacuum cleaner.
•Remove light stains and soil with Motorcraft Extra Strength
Upholstery Cleaner (ZC-41).
•If grease or tar is present on the material, spot-clean the area first
with Motorcraft Spot and Stain Remover (ZC-14).
•Never saturate the seat covers with cleaning solution.
•Do not use household cleaning products or glass cleaners, which can
stain and discolor the fabric and affect the flame retardant abilities of
the seat materials.
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Cleaning
222

2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir. It should be between the MIN
and MAX lines. Do not add fluid if the level is within this range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the correct operating range. Be sure to put the
cap back on the reservoir.
BRAKE FLUID RESERVOIR
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the “MIN” and
“MAX” lines are within the normal
operating range, there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range, the performance of your
brake system could be
compromised, seek service from
your dealer immediately.
TRANSMISSION FLUID
Checking automatic transmission fluid
Refer to your scheduled maintenance guide for scheduled intervals for
fluid checks and changes. Your transaxle does not consume fluid.
However, the fluid level should be checked if the transaxle is not working
properly, i.e., if the transaxle slips or shifts slowly or if you notice some
sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 30 km [20 miles]). If your vehicle has been
operated for an extended period at high speeds, in city traffic
during hot weather or pulling a trailer, the vehicle should be
turned off for about 30 minutes to allow fluid to cool before
checking.
1. Drive the vehicle 30 km (20 miles) or until it reaches normal operating
temperature.
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
248

waxing .....................................219
wheels ......................................220
wiper blades ............................221
Clock ............................................62
Compass, electronic ....................54
calibration .................................56
set zone adjustment .................55
Console ........................................70
overhead ....................................54
Controls
power seat ...............................103
steering column ........................69
Coolant
checking and adding ..............233
refill capacities ................237, 264
specifications ..................265–266
Cruise control
(see Speed control) ....................66
Cupholder(s) .............................106
Customer Assistance ................184
Ford accessories for your
vehicle .....................................223
Ford Extended Service
Plan ..........................................212
Getting assistance outside
the U.S. and Canada ..............216
Getting roadside assistance ...184
Getting the service you
need .........................................210
Ordering additional owner’s
literature .................................217
The Dispute Settlement
Board .......................................212
Utilizing the
Mediation/Arbitration
Program ...................................215D
Daytime running lamps
(see Lamps) ................................42
Dipstick
automatic transmission
fluid ..........................................248
engine oil .................................228
Doors ...........................................57
lubricant specifications ..........265
power sliding ............................58
Driving under special
conditions ..................................174
through water .........................176
E
Emergencies, roadside
jump-starting ..........................203
Emission control system ..........245
Engine ................................266–267
cleaning ...................................220
coolant .....................................233
idle speed control ...................231
lubrication
specifications ..................265–266
refill capacities ........................264
service points ..................227–228
starting after a collision .........185
Engine block heater .................166
Engine oil ..................................228
change oil soon warning,
message center .......................228
checking and adding ..............228
dipstick ....................................228
filter, specifications ........230, 263
recommendations ...................230
refill capacities ........................264
specifications ..................265–266
Exhaust fumes ..........................166
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
275

Roadside assistance ..................184
Roof rack .....................................85
S
Safety Belt Maintenance ..........137
Safety belts (see Safety
restraints) ..................125, 128–130
Safety Canopy ...........................146
Safety defects, reporting ..........218
Safety restraints ........125, 128–130
belt minder .............................132
extension assembly ................136
for adults .........................129–130
for children .....................149–150
Occupant Classification
Sensor ......................................126
safety belt maintenance .........137
warning light and
chime ...............................131–132
Safety seats for children ..........152
Seat belts
(see Safety restraints) .............125
Seats ..........................................102
child safety seats ....................152
front seats ...............102, 104–105
memory seat .....................95, 105
second row seats ....107–108, 111
third row
seats .................111, 118, 122–123
SecuriLock passive anti-theft
system ..........................................99
Servicing your vehicle ..............225
Spare tire
(see Changing the Tire) ...194–195
Spark plugs,
specifications .............263, 266–267Specification chart,
lubricants ...........................265–266
Speed control ..............................66
Starting your vehicle ........163–165
jump starting ..........................203
Steering wheel
controls ......................................69
tilting .........................................53
T
Tilt steering wheel ......................53
Tires ...................................250–251
changing ..........194–195, 198, 203
snow tires and chains ............262
tire grades ...............................251
treadwear ................................250
Towing .......................................179
recreational towing .................183
trailer towing ..........................179
wrecker ....................................209
Transaxle
automatic operation ...............171
fluid, refill capacities ..............264
lubricant specifications ..........266
Transmission
brake-shift interlock (BSI) ....171
fluid, checking and adding
(automatic) .............................248
lubricant specifications ..........265
Turn signal ..................................46
V
Vehicle dimensions ...................267
Vehicle Identification Number
(VIN) ..........................................269
Vehicle loading ..........................176
Ventilating your vehicle ...........166
2004 Windstar(win)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
278