2004 FORD FOCUS clutch

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
2.0L I4 SPI
1. Power steering fluid reservoir
2. Engine oil dipstick
3. Engine oil filler cap
4. Brake/Clutch fluid reservoir
5. Power distribution box
6. Air filter assembly
7. Windshield washer fluid reservoir
8. Battery
9. Automatic transaxle fluid dipstick (if equipped)
10. Engine coolant reservoir
2004 Focus(foc)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
166

2.0L Zetec-E Engine
1. Power steering fluid reservoir
2. Engine oil filler cap
3. Brake/Clutch fluid reservoir
4. Power distribution box
5. Air filter assembly
6. Windshield washer fluid reservoir
7. Battery
8. Automatic transaxle fluid dipstick (if equipped)
9. Engine oil dipstick
10. Engine coolant reservoir
2004 Focus(foc)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
167

2.3L I4 PZEV Engine
1. Power steering fluid reservoir
2. Engine oil filler cap
3. Brake/Clutch fluid reservoir
4. Power distribution box
5. Battery
6. Windshield washer fluid reservoir
7. Air filter service minder
8. Automatic transaxle fluid dipstick (if equipped)
9. Engine oil dipstick
10. Engine coolant reservoir
1234
678
5
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09
2004 Focus(foc)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
168

condition. To ready the on-board diagnostics system for I/M testing, a
minimum of 30 minutes of city and highway driving is necessary as
described below:
•First, at least 10 minutes of driving on an expressway or highway.
•Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
CHECKING AND ADDING POWER STEERING FLUID
Check the fluid. Refer to the
Scheduled Maintenance Guidefor
service maintenance schedules.
1. Start the engine and let it run
until it reaches normal operating
schedules.
2. Turn the steering wheel left and
right several times.
3. Turn the engine off.
4. Check the fluid level.
5. If the fluid is below the MIN line,
add fluid in small amounts until it
reaches the correct level (between
the MIN and MAX lines).
Use only MERCONAT F.
BRAKE/CLUTCH FLUID RESERVOIR
Brake and clutch systems are supplied from the same reservoir.
2004 Focus(foc)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
190

The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the“MIN”and
“MAX”lines are within the normal
operating range, there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range, the performance of your
brake system could be
compromised, seek service from
your dealer immediately.
CLUTCH FLUID (IF EQUIPPED)
The clutch master cylinder and
brake master cylinder are part of
the same system; both are refillable
through the brake master cylinder
with brake fluid. For more
information on brake fluid
maintenance, refer toBrake fluidin
this chapter.
Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes
with running water for 15 minutes. Seek medical if irritation
persists. If taken internally, drink water and induce vomiting. Seek
medical attention immediately.
TRANSMISSION FLUID
Checking automatic transmission fluid
Refer to your scheduled maintenance guide for scheduled intervals for
fluid checks and changes. Your transaxle does not consume fluid.
However, the fluid level should be checked if the transaxle is not working
properly, i.e., if the transaxle slips or shifts slowly or if you notice some
sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is warmed up
(approximately 30 km [20 miles]). If your vehicle has been
2004 Focus(foc)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
191

For PCV valve replacement, see your dealer or a qualified service
technician. Refer to the scheduled maintenance guide for the appropriate
intervals for changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
3For spark plug replacement, see your dealer or a qualified service
technician. Refer to the scheduled maintenance guide for the appropriate
intervals for changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid and
clutch fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine coolant
1Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)2.0L SPI engine 5.75L (6.1 quarts)
2.0L Zetec E
engine5.75L (6.1 quarts)
2.3L engine 5.75L (6.1 quarts)
2004 Focus(foc)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
208

Clutchfluid ..................................190 –191
operation while driving ..........117
recommended shift speeds ....118
Coolant checking and adding ..............175
refill capacities ........................208
specifications ..................210, 212
Cruise control (see Speed
control) ........................................54
Customer Assistance ................126 Ford accessories for your
vehicle .....................................163
Ford Extended Service
Plan ..........................................150
Getting assistance outside
the U.S. and Canada ..............154
Getting roadside assistance ...126
Getting the service you
need .........................................148
Ordering additional owner ’s
literature .................................155
The Dispute Settlement
Board .......................................150
Utilizing the Mediation/
Arbitration Program ...............153
D
Daytime running lamps
(see Lamps) ................................38
Defrost rear window ..............................37
Dipstick automatic transmission
fluid ..........................................191
engine oil .................................169
Doors lubricant specifications ..........210 Driving under special
conditions ..................................117
through water .........................119
E
Emergencies, roadside jump-starting ..........................139
Emission control system ..........188
Engine ........................................212 cleaning ...................................158
coolant .....................................175
idle speed control ...................173
lubrication
specifications ..................210, 212
refill capacities ........................208
service points ..................166 –168
starting after a collision .........127
Engine block heater .................110
Engine fan .................................166
Engine oil ..................................169 checking and adding ..............169
dipstick ....................................169
filter, specifications ........172, 207
recommendations ...................172
refill capacities ........................208
specifications ..................210, 212
Exhaust fumes ..........................111
F
Fan, Engine Cooling .................166
Floor mats ...................................59
Fluid capacities .........................208
Foglamps .....................................38
Fuel ............................................180 calculating fuel economy .......185
cap ...........................................182
capacity ...................................208
2004 Focus (foc)
Owners Guide (post-2002-fmt)
USA English (fus)
Index
223