Page 235 of 264

ComponentLUBRICATION MAINTENANCE LEVEL CHART - ON HIGHWAY (Continued)
(On Highway: 60,000 Miles or more Annually) - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 15 30 45 60 75 90 105 120 135 150
Kilometers (000) 24 48 72 96 120 144 168 192 216 240
Months 3 6 9 12 15 18 21 24 27 30
Brake system - air
Slack adjusters - lubricate••
S-cam - lubricate••••••••••
Clutch
Release bearing / shafts / forks - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - Refer to engine manual for Caterpillar and Cummins. 6.0L Power Stroke - see 6.0L Engine section
at end of chart
Transmission
Automatic and Ahto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission - petroleum oil
change••
Eaton-Fuller manual transmission - synthetic oil
changeFactory fill w/synthetic at 800,000 km (500,000 miles);
Converted to synthetic at 400,000 km (250,000 miles)
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
235
Page 238 of 264

ComponentLUBRICATION MAINTENANCE LEVEL CHART - ON HIGHWAY (Continued)
(On Highway: 60,000 Miles or more Annually) - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 165 180 195 210 225 240 255 270 285 300
Kilometers (000) 264 288 312 336 360 384 408 432 456 480
Months 33 36 39 42 45 48 51 54 57 60
Brake system - air
Slack adjusters - lubricate•••
S-cam - lubricate••••••••••
Clutch
Release bearing / shafts / fork - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - Refer to engine manual for Caterpillar and Cummins. 6.0L Power Stroke - see 6.0L Engine section
at end of chart
Transmission
Automatic transmission and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton Fuller manual transmission - petroleum oil
change•••
Eaton Fuller manual transmission - synthetic oil
changeFactory fill w/synthetic at 800,000 km (500,000 miles);
Converted to synthetic at 400,000 km (250,000 miles)
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
238
Page 241 of 264

ComponentLUBRICATION MAINTENANCE LEVEL CHART - CITY (Continued)
City - 59,000 Miles or Less Annually - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 10 20 30 40 50 60 70 80 90 100
Kilometers (000) 16 32 48 64 80 96 112 128 144 160
Months 3 6 9 12 15 18 21 24 27 30
Brake system - air
Slack adjusters - lubricate••
S-cam - lubricate••••••••••
Clutch
Release bearing / shafts / fork - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - refer to engine manual for Caterpillar and Cummins. 6.0L Power Stroke, see 6.0L engine section at
end of charts
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton Fuller manual transmission - petroleum oil
change••
Rear axle
Fluid level - check••••••••••
Eaton / Dana / Spicer petroleum oil - change••
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
241
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ComponentLUBRICATION MAINTENANCE LEVEL CHART - CITY (Continued)
City - 59,000 Miles or Less Annually - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 110 120 130 140 150 160 170 180 190 200
Kilometers (000) 176 192 208 224 240 256 272 288 304 320
Months 33 36 39 42 45 48 51 54 57 60
Brake system - air
Slack adjusters - lubricate•••
S-cam - lubricate••••••••••
Clutch
Release bearing / shafts / fork - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - refer to engine manual for Caterpillar and Cummins. 6.0L Power Stroke, see 6.0L engine section at
end of charts
Transmission
Automatic and Auto-shift transmission Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton Fuller manual transmission - petroleum oil
change••
Eaton Fuller manual transmission - synthetic oil
change•
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
244
Page 247 of 264

ComponentLUBRICATION MAINTENANCE LEVEL CHART - SEVERE SERVICE (Continued)
Severe Service - On/Off Road in Dirty Conditions, 20,000 Miles or Less Annually - Miles, Km or Months -
Whichever Occurs First
Miles (000) 5 10 15 20 25 30 35 40 45 50
Kilometers (000) 8 16 24 32 40 48 56 64 72 80
Months 3 6 9 12 15 18 21 24 27 30
Propeller shaft - non-SPL
U-joint and slip joint - lubricate••••••••••
Brake system - air
Slack adjusters - lubricate••
S-cam - lubricate••••••••••
Clutch
Release bearing / shafts / forks••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - refer to engine manual for Caterpillar and Cummins. 6.0L Power Stroke see 6.0L engine section at
end of charts
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton Fuller manual transmission - petroleum oil
change••
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
247
Page 250 of 264

ComponentLUBRICATION MAINTENANCE LEVEL CHART - SEVERE SERVICE (Continued)
Severe Service - On/Off Road in Dirty Conditions, 20,000 Miles or Less Annually - Miles, Km or Months -
Whichever Occurs First
Miles (000) 55 60 65 70 75 80 85 90 95 100
Kilometers (000) 88 96 104 112 120 128 136 144 152 160
Months 33 36 39 42 45 48 51 54 57 60
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
Brake system - air
Slack adjusters - lubricate•••
S-cam - lubricate••••••••••
Clutch
Release bearing / shafts / fork - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - refer to engine manual for Caterpillar and Cummins. 6.0L Power Stroke see 6.0L engine section at
end of charts
Transmission
Automatic and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••Eaton Fuller manual transmission - petroleum oil change
•••
Eaton Fuller manual transmission - synthetic oil change
••
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
250
Page 251 of 264
ComponentLUBRICATION MAINTENANCE LEVEL CHART - SEVERE SERVICE (Continued)
Severe Service - On/Off Road in Dirty Conditions, 20,000 Miles or Less Annually - Miles, Km or Months -
Whichever Occurs First
Miles (000) 55 60 65 70 75 80 85 90 95 100
Kilometers (000) 88 96 104 112 120 128 136 144 152 160
Months 33 36 39 42 45 48 51 54 57 60
Rear axle
Fluid level - check••••••••••
Eaton / Dana / Spicer petroleum oil - change•••
Eaton / Dana / Spicer synthetic oil - change••
Cab components
Door hinges / latches / strikers - lubricate, check link•••
Door lock cylinders - lubricate•••
Seat adjuster slides - lubricate•••
Daily inspections
Check oil level•
Check coolant level
1
•
Drain water separator for fuel system•
Inspect for external leakage all systems•
Inspect air restriction indicator
3
•
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
251