2004 FORD F650 air conditioning

Introduction 4
Congratulations 4
Safety and environment protection 4
Symbol glossary 8
Vehicle inspection guide 9
Instrumentation 20
Warning and control lights 20
Gauges 24
Entertainment systems 28
AM/FM stereo 28
AM/FM stereo cassette 30
AM/FM stereo cassette with CD 33
AM/FM stereo with CD 37
Climate controls 42
Heater only 42
Manual heating and air conditioning 43
Lights 45
Headlamps 45
Turn signal control 46
Interior lamps 47
Bulb replacement 47
Driver controls 50
Windshield wiper/washer control 50
Steering wheel adjustment 51
Power windows 53
Mirrors 54
Speed control 56
2004 F650/750(f67)
Supplement
USA English(fus)
Table of contents
1

Engine compartment (with engine stopped)
Any leaks:Check for signs of fluid puddles, dripping fluid
on the ground under the engine or the
underside of the engine.
HVAC air inlet:Check for debris, leaves, etc. that may have
collected on the HVAC air inlet grille or inside
the exterior module as this may cause reduced
system performance.
HVAC fresh air filter
(if equipped):Periodically check the HVAC fresh air filter for
cleanliness.
Exercise great caution when working on vehicle equipped with
an automatic fan clutch. The fan starts in motion only after the
engine coolant reaches a predetermined temperature or the refrigerant
pressure (if equipped with air conditioning) reaches a predetermined
setting. The fan will start at these point with no advance warning.
Never reach near, or permit objects to protrude into, the fan blade
radius while the engine is running as this could result in vehicle
damage, personal injury or death.
Engine starting (with parking brake applied)
Safety/Emergency
equipment:Prior to entering the cab, verify that the
vehicle is equipped with spare electrical fuses
(if used), three red reflective triangles, a
properly charged and rated fire extinguisher
and wheel chocks. Walk around the vehicle
and check that all steps and grab handles,
inside and out as well as behind, are tight and
clean. Use extreme caution and a three-point
stance at all times. Check door latches for
positive closing, latching and locking.
Clutch/Gearshift:Depress the clutch (if equipped with a manual
transmission) and verify the transmission is in
neutral before turning on the starter. Keep the
pedal depressed until the engine reaches idling
speed.
Oil pressure builds:Make sure engine oil pressure is building to
normal operating range.
2004 F650/750(f67)
Supplement
USA English(fus)
Vehicle inspection guide
10

To increase airflow to the outer instrument panel vents, close the vents
located in the middle of the instrument panel.
Do not place objects on top of the instrument panel as these
objects may become projectiles in a collision or sudden stop.
MANUAL HEATING AND AIR
CONDITIONING SYSTEM
1.Fan speed adjustment:Controls
the volume of air circulated in the
vehicle.
2.Temperature selection:Controls the temperature of the airflow in
the vehicle.
3.Air flow selections:Controls the direction of the airflow in the
vehicle. See the following for a brief description on each control.
MAX A/C (if equipped):Uses recirculated air to cool the vehicle. Air
flows from the instrument panel vents only.
A/C (if equipped):Uses outside air to cool the vehicle. Air flows from
the instrument panel vents only.
:Distributes outside air through the instrument panel vents.
O (OFF):Outside air is shut out and the fan will not operate.
:Distributes outside air through the instrument panel vents and the
floor vents.
:Distributes outside air through the floor vents.
:Distributes outside air through the windshield defroster vents and
floor vents.
:Distributes outside air through the windshield defroster vents.
Operating tips
•To reduce fog build up on the windshield during humid weather, place
the air flow selector in the
position.
•To reduce humidity build up inside the vehicle: do not drive with the
air flow selector in the OFF or MAX A/C position.
•Under normal weather conditions, do not leave the air flow selector in
MAX A/C or OFF when the vehicle is parked. This allows the vehicle
to“breathe”using the outside air inlet vents.
OFFA/CMAX
A/C
2004 F650/750(f67)
Supplement
USA English(fus)
Climate controls
43

vehicle at least once a year. Remember that regular maintenance and
replacement of worn components will usually prevent serious problems
from developing later.
Making modifications to various parts, components and systems
of the vehicle, such as brake and steering systems can adversely
affect the quality, reliability and operation of your vehicle and could
result in property damage, personal injury or death. Such modifications
must be avoided.
The lubrication intervals present a good opportunity to inspect the
vehicle. It is suggested that the various points listed herein be checked
at the lubrication or other recommended intervals.
Failure to properly perform maintenance and servicing
procedures could result in vehicle damage, personal injury or
death.
If the owner/operator of the vehicle is a skilled technician and intends on
performing the vehicle maintenance and service, he is strongly urged to
purchase a service manual.
Take care when performing any maintenance, system check or
service on your vehicle. Some of the materials may also be
hazardous if used, serviced or handled improperly and could result in
property damage, personal injury or death.
Air conditioning system checks
Have your air conditioning system checked each spring. The refrigerant
charge, cleanliness of the condenser-evaporator cores and belt condition
is essential to air conditioning performance.
When the air conditioning system is being used daily, remove the fresh
air filter (if equipped) once each season and check for dirt, lint, etc.
Replace the filter if necessary. Vehicles operating in unusually dusty
conditions may require inspecting and replacing the fresh air filter more
often.
Front axle - general service information
Maintaining the front axle alignment to specifications is very important
and should only be performed by a qualified technician. Toe-in
adjustment is particularly important with radial tires.
2004 F650/750(f67)
Supplement
USA English(fus)
Maintenance and specifications
159

A
Air conditioning ..........................43
manual heating and air
conditioning system .................43
Air suspension ...........................112
Anti-lock brake system
(see Brakes) ..............................110
Audio system
(see Radio) ................28, 30, 33, 37
Automatic transmission ............115
fluid, adding ............................181
fluid, checking ........................181
fluid, refill capacities ..............218
fluid, specification ..................207
Auxiliary power point .................52
Axle ............................127, 160, 198
lubricant specifications ..........207
refill capacities ........................217
B
Battery .......................................176
charging system warning
light ............................................20
jumping a disabled battery ....143
voltage gauge ............................24
BeltMinder ...................................73
Brakes ......................91–92, 97, 160
adjustment ..............................163
anti-lock ...........................110–111
anti-lock brake system (ABS)
warning light .....................20, 111
brake warning light ..................20
fluid, checking and
adding ..............................163, 175
fluid, specifications .................207
parking ................93–94, 100, 164
Bulbs ............................................47C
Cassette tape player ...................37
Catalytic converter
(see Emission control) .............183
CD-single premium .........28, 30, 33
Cell phone use ............................52
Child safety restraints ................78
child safety belts ......................78
Child safety seats ........................81
attaching with tether straps ....85
in front seat ..............................83
in rear seat ................................83
tether anchorage hardware .....85
Child safety seats - booster
seats .............................................79
Cleaning your vehicle
chrome and aluminum parts..155
engine compartment ..............155
exterior ....................................157
instrument panel ....................156
interior .....................................156
interior trim ............................156
plastic parts ............................156
washing ....................................154
waxing .....................................154
wheels ......................................155
Climate control (see Air
conditioning or Heating) ......42–43
Clutch ................................119, 180
adjusting ..................................180
fluid ..........................................180
operation while driving ..........119
specifications ..........................207
Controls
power seat .................................66
Coolant ......................................170
checking and adding ..............170
2004 F650/750(f67)
Supplement
USA English(fus)
Index
258

refill capacities ........................218
specifications ..........................207
temperature gauge ...................24
Cruise control
(see Speed control) ....................56
Customer Assistance ........136, 150
Getting assistance outside
the U.S. and Canada ......150–151
Getting roadside assistance ...136
Getting the service you
need .........................................150
Ordering additional owner’s
literature .................................152
D
Daytime running lamps
(see Lamps) ................................45
Defects, reporting .....................153
Defrost ...................................42–43
windshield ...........................42–43
with heating and air
conditioning system .................43
with standard heating
system .......................................42
Doors
lubricant specifications ..........207
Driving under special
conditions
through water ...........................91
E
Emergencies, roadside
jump-starting ..........................143
Emission control system ..193, 223
catalytic converter ..................183
Engine
cleaning ...................................155
lubrication specifications .......207Engine fan .................................174
Engine oil ..................................166
checking and adding ..............166
oil pressure gauge ....................24
recommendations ...................167
refill capacities ........................218
specifications ..........................207
F
Flashers, hazard ........................137
Fuel ............................................184
calculating fuel economy .......191
capacity ...................................219
choosing the right fuel ...........185
filling your vehicle with fuel ..184
filter, specifications ........187, 189
gauge .........................................24
improving fuel economy ........191
running out of fuel ...........87, 186
safety information relating
to automotive fuels ................184
Fuses ..........................................137
G
Gas mileage
(see Fuel economy) .................191
Gauges .........................................24
battery voltage gauge ...............24
engine coolant temperature
gauge .........................................24
engine oil pressure gauge ........24
fuel gauge ..................................24
odometer ...................................24
speedometer .............................24
tachometer ................................24
trip odometer ............................24
2004 F650/750(f67)
Supplement
USA English(fus)
Index
259

H
Hazard flashers .........................137
Headlamps ...................................45
aiming ........................................46
daytime running lights .............45
flash to pass ..............................45
high beam .................................45
warning chime ..........................20
Heating ..................................42–43
heater only system ...................42
manual heating and air
conditioning system .................43
Hood ..........................................165
I
Ignition
chime .........................................20
Infant seats (see Safety seats) ..81
Instrument panel
cleaning ...................................156
lighting up panel and
interior .......................................46
J
Jump-starting your vehicle ......143
K
Keys
key in ignition chime ...............20
L
Lamps
bulb replacement
specifications chart ..................47
cargo lamps ...............................46
daytime running light ...............45headlamps .................................45
headlamps, flash to pass ..........45
high beams ................................45
instrument panel, dimming .....46
interior lamps ...........................47
replacing bulbs ...................47–49
Lane change indicator
(see Turn signal) ........................46
Lights, warning and indicator ....20
air suspension ...........................20
anti-lock brakes (ABS) ....20, 111
brake ..........................................20
charging system ........................20
safety belt .................................20
service engine soon ..................20
traction control off ...................20
turn signal indicator .................20
Lubricant specifications ...........207
M
Maintenance and Care ..............226
Manual transmission .................121
lubricant specifications ..........207
Mirrors .........................................54
fold away ...................................56
heated ........................................55
side view mirrors (power) .......54
O
Odometer .....................................24
P
Paint chips, repairing ...............155
Parking brake ................93–94, 100
warning light .............................20
Power door locks ........................62
Power mirrors .............................54
2004 F650/750(f67)
Supplement
USA English(fus)
Index
260