2004 FORD F650 manual transmission

PROPELLER SHAFT
At the regular lubrication interval, check the universal joints for any
evidence of wear or looseness. Should propeller shaft vibrations occur,
stop the vehicle immediately to avoid possible hazardous consequences
or damage to other components.
REAR AXLE LUBRICANT
Refer to your general maintenance information section for rear axle
lubricant level checks and lubricant change intervals.
Your rear axle may be filled with an optional synthetic lubricant which
allows the use of extended service intervals. A tag on the filler plug will
identify the use of the synthetic lubricant.
Use only a lubricant that meets manufacturer specifications (refer to
Lubricant specificationsin this chapter).
Use of a non-approved rear axle lubricant may cause internal axle
component damage.
Check your rear axle lubricant level using the following procedure:
1. Park the vehicle on level ground.
2. Set the parking brake and shift into N (Neutral) (automatic
transmission) or 1 (First) (manual transmission) and turn the engine off.
3. Clean any dirt from around the rear axle filler plug.
4. Remove the filler plug and inspect the lubricant level.
5. The lubricant level should be up to the bottom of the filler plug
opening.
6. If necessary, add enough lubricant through the filler plug opening so
that the lubricant level is at the bottom of the opening.
7. Clean and install the filler plug securely.
Drain and refill your rear axle lubricant using the following procedure:
1. Drain the rear axle while the lubricant is warm.
2. Park the vehicle on level ground.
3. Set the parking brake and shift into N (Neutral) (automatic
transmission) or 1 (First) (manual transmission) and turn the engine off.
4. Clean any dirt from around the rear axle filler and drain plugs.
5. Remove the filler and drain plugs and drain the lubricant into a
suitable container. Dispose all used automotive fluids in a responsible
manner following your local authorized standards.
2004 F650/750(f67)
Supplement
USA English(fus)
Maintenance and specifications
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Component /
Component vendorLubrication type Vendor
recommendations:
Viscosity / Ambient
temperature / NotesEquivalent Ford
part name / number
Clutch
Release bearing /
shafts / forkGC/LB NLGI #2
lithium
complex-based moly
grease or
multi-purpose
lithium complex
grease—Motorcraft Premium
Long Life Grease /
XG-1-C
Cooling system
Coolant - 6.0L Power
Stroke engineWSS-M97B51-A1—Motorcraft Premium
Gold Engine Coolant
/ VC-7-A
Coolant - Cummins
B and Caterpillar
enginesRefer to engine operator manual
Windshield washer
Washer fluid WSB-M8B16-A2—Motorcraft Premium
Windshield Washer
Concentrate /
ZC-32-A
Transmission
Eaton-Fuller Petroleum oil:
Engine oil API-SL or
API-CF
(MIL-L-2104E or
MIL-L-46152E)SAE 50:–12°C
(above 10°F)—
SAE 40:–12°C
(below 10°F)—
Mineral gear oil:
API-GL-1 (rust and
oxidation inhibited)SAE 80W–90:–12°C
(above 10°F)—
SAE 75W:–12°C
(below 10°F)—
Synthetic oil:
Eaton
, Roadranger

synthetic CD-50
transmission fluidCD SAE 50: All
temperatures—
2004 F650/750(f67)
Supplement
USA English(fus)
Maintenance and specifications
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Component /
Component vendorLubrication type Vendor
recommendations:
Viscosity / Ambient
temperature / NotesEquivalent Ford
part name / number
Meritor Petroleum oil: Heavy
Duty Engine Oil
MIL-L-2104E or
API-SL or API-CF
(previous API
designations
acceptable)SAE 50:–12°C
(above 10°F)—
SAE 40:–12°C
(above 10°F)—
SAE 30:–12°C
(below 10°F)Motorcraft SAE 30
Super Duty Motor
Oil / XO-30-QSD
Mineral gear oil with
rust and oxidation
inhibitor API-GL-1*
(* Do not use
multi-weight and
GL-5 EP gear oils;
they may cause
transmission failure
or damage.)SAE 90:–12°C
(above 10°F)—
SAE 80:–12°C
(below 10°F)—
Synthetic oil:
MIL-L-2104E or
MIL-L-46152D (* Do
not use multi-weight
and GL-5 EP gear
oils; they may cause
transmission failure
or damage.)—SAE 50: All
temperatures—
Allison Refer to
transmission manual——
Rear axle
Eaton-Spicer -
two-speed axlesRHEOLUBE 362 (or
equivalent) (Eaton
part number
113741)——
2004 F650/750(f67)
Supplement
USA English(fus)
Maintenance and specifications
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Engine coolant and oil
Engine type Engine coolant
(approximate
capacity)Engine oil
(approximate
capacity)
6.0L Power Stroke 25.7L (54.4 pints) 18.0L (19 quarts)
Caterpillar 28.4 (60.0)
1
Cummins B 23.1 (24.4)1
1Refer to the engine operator manual for engine oil refill capacities.
Power steering system
Steering gearPower steering fluid volume (cubic
inches/liters/pints)
V8 engine
TAS40 steering gear 506/8.3/17.6
TAS65 steering gear 533/8.7/18.4
Transmission
Description Liters Pints
MD-3060P 5–speed automatic 27.4 58.01
MD-3560P 5–speed automatic 27.4 58.01
MD-3060P 6–speed automatic 27.4 58.01
FS-4205A 5–speed manual 5.4 11.5
MD-3066P 6–speed automatic 27.4 58.01
FS-5406A 6–speed manual 9.2 19.5
FS-5406N 6–speed manual 9.2 19.5
MD-3560P 6–speed automatic 27.4 58.0
1
2000P Series 5–speed automatic 18.0 38.01
2400 Series 5–speed automatic 18.0 38.01
FS-5205A 5–speed manual 5.9 12.5
FS-6406N 6–speed manual 9.2 19.5
FS-6406A 6–speed manual 9.2 19.5
ES066–7B 7–speed manual 9.9 20.9
ES56–7B 7–speed manual 9.9 20.9
FR-9210B 10–speed manual 11.1 23.5
RT–8908LL 10–speed manual 13.2 28.0
1Total fluid capacity (dry transmission and torque converter).
2004 F650/750(f67)
Supplement
USA English(fus)
Maintenance and specifications
218

SCHEDULED MAINTENANCE SERVICES
Maintenance service adjustments must conform to specifications
contained in this manual, and those shown on the Important Engine
Information Decal. The following services are to be performed at
scheduled intervals because they are considered essential to the life and
performance of your vehicle. Ford recommends that you perform
maintenance on all designated items to achieve best vehicle operation.
Scheduled maintenance beyond 161,000 km (100,000 miles) should be
continued as before 161,000 km (100,000 miles).
SPECIAL OPERATING CONDITIONS
If your driving habitsfrequentlyinclude one or more the following
conditions:
•Short trips oflessthan 16 km (ten miles) when outside temperatures
remain below freezing.
•Operating duringhot weatherin stop-and-go“rush hour”traffic.
•Operating in severe dust conditions.
•Extensive idling, or low speed operation such as door-to-door delivery
service.
•High speed operation with a fully loaded vehicle (maximum GVW).
•Snowplowing.
Perform the following:
•Change engine oil and oil filter every three months, 8,000 km
(5,000 miles) or 125 hours of engine service.
•If operating in severe dust conditions, replace the air cleaner filter
more often than regular intervals as determined by the air filter
restriction indicator. Make sure that the air filter restriction indicator
is in good working order.
•Lube the manual transmission and the rear axle every 48,279 km
(30,000 miles) or 6 months, whichever comes first.
•See the Allison, Cummins and Caterpillar Operator’s Manual.
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
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Daily Owner Checks Engine system
Check the air filter restriction indicator
Check the engine oil
Inspect the coolant level - for Power Stroke engine (for
Caterpillar and Cummins engines, refer to the Owner’s Manual)
Brake system
Drain the air brake system reservoir - manual valve
Check the air brake system reservoir automatic drain valve
operation
Transmission system
Visually check the automatic transmission for fluid leakage
Steering system
Check the power steering pump fluid level and check the
system for leaks
Check the entire vehicle for evidence of fluid leaks
U.S. Department of Transportation, Federal Highway
Administration requirements (ensure that the entire
system is functioning properly)
Check the service brakes
Check the parking brake
Check the steering mechanism
Check the lighting devices and reflectors
Check the tires
Check the horn
Check the windshield wipers
Check the rear vision mirrors
Check the wheels and rims
Check the emergency equipment
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
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ComponentLUBRICATION MAINTENANCE LEVEL CHART - ON HIGHWAY (Continued)
(On Highway: 60,000 Miles or more Annually) - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 15 30 45 60 75 90 105 120 135 150
Kilometers (000) 24 48 72 96 120 144 168 192 216 240
Months 3 6 9 12 15 18 21 24 27 30
Brake system - air
Slack adjusters - lubricate••
S-cam - lubricate••••••••••
Clutch
Release bearing / shafts / forks - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - Refer to engine manual for Caterpillar and Cummins. 6.0L Power Stroke - see 6.0L Engine section
at end of chart
Transmission
Automatic and Ahto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton-Fuller manual transmission - petroleum oil
change••
Eaton-Fuller manual transmission - synthetic oil
changeFactory fill w/synthetic at 800,000 km (500,000 miles);
Converted to synthetic at 400,000 km (250,000 miles)
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
235

ComponentLUBRICATION MAINTENANCE LEVEL CHART - ON HIGHWAY (Continued)
(On Highway: 60,000 Miles or more Annually) - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 165 180 195 210 225 240 255 270 285 300
Kilometers (000) 264 288 312 336 360 384 408 432 456 480
Months 33 36 39 42 45 48 51 54 57 60
Brake system - air
Slack adjusters - lubricate•••
S-cam - lubricate••••••••••
Clutch
Release bearing / shafts / fork - lubricate••••••••••
Cooling system
Coolant - check level••••••••••
Coolant - check freeze protection••••••••••
Extended life coolant - add extender See engine manufacturer’s recommendation
Extended life coolant - replace See engine manufacturer’s recommendation
Engine - Refer to engine manual for Caterpillar and Cummins. 6.0L Power Stroke - see 6.0L Engine section
at end of chart
Transmission
Automatic transmission and Auto-shift transmissions Refer to transmission operator’s manual
Manual transmission - check fluid level••••••••••
Eaton Fuller manual transmission - petroleum oil
change•••
Eaton Fuller manual transmission - synthetic oil
changeFactory fill w/synthetic at 800,000 km (500,000 miles);
Converted to synthetic at 400,000 km (250,000 miles)
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
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