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Daily Owner Checks Engine system
Check the air filter restriction indicator
Check the engine oil
Inspect the coolant level - for Power Stroke engine (for
Caterpillar and Cummins engines, refer to the Owner’s Manual)
Brake system
Drain the air brake system reservoir - manual valve
Check the air brake system reservoir automatic drain valve
operation
Transmission system
Visually check the automatic transmission for fluid leakage
Steering system
Check the power steering pump fluid level and check the
system for leaks
Check the entire vehicle for evidence of fluid leaks
U.S. Department of Transportation, Federal Highway
Administration requirements (ensure that the entire
system is functioning properly)
Check the service brakes
Check the parking brake
Check the steering mechanism
Check the lighting devices and reflectors
Check the tires
Check the horn
Check the windshield wipers
Check the rear vision mirrors
Check the wheels and rims
Check the emergency equipment
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
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ComponentLUBRICATION MAINTENANCE LEVEL CHART - ON HIGHWAY
(On Highway: 60,000 Miles or more Annually) - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 15 30 45 60 75 90 105 120 135 150
Kilometers (000) 24 48 72 96 120 144 168 192 216 240
Months 3 6 9 12 15 18 21 24 27 30
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil•
Wheel bearing - grease type - repack•••••
Tie rod ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check level••••••••••
Park brake relay lever / linkage - lubricate••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change fluid•
Power steering filter - replacement Five years or 800,000 km (500,000 miles)
Steering gear Ross TAS - output shaft - lubricate•••
Steering column u-joints / slip joint - lubricate••••••••••
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
234
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ComponentLUBRICATION MAINTENANCE LEVEL CHART - ON HIGHWAY
(On Highway: 60,000 Miles or more Annually) - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 165 180 195 210 225 240 255 270 285 300
Kilometers (000) 264 288 312 336 360 384 408 432 456 480
Months 33 36 39 42 45 48 51 54 57 60
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil••
Wheel bearing - grease type - repack•••••
Tie rod ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check fluid level••••••••••
Park brake relay level / linkage - lubricate••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change level••
Power steering filter - replacement Five years or 800,000 km (500,000 miles)
Steering gear Ross TAS - output seal - lubricate•••
Steering column u-joints / slip joint - lubricate••••••••••
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
237
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ComponentLUBRICATION MAINTENANCE LEVEL CHART - CITY
City - 59,000 Miles or Less Annually - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 10 20 30 40 50 60 70 80 90 100
Kilometers (000) 16 32 48 64 80 96 112 128 144 160
Months 3 6 9 12 15 18 21 24 27 30
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil••
Wheel bearing - grease type - repack••
Tie rod ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check fluid level••••••••••
Park brake relay lever / linkage - lubricate•••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change fluid••
Power steering filter - replacement Five years or 80,000 km (50,000 miles)
Steering gear Ross TAS - output seal - lubricate•••
Steering column u-joints / slip joint - lubricate••••••••••
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
240
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ComponentLUBRICATION MAINTENANCE LEVEL CHART - CITY
City - 59,000 Miles or Less Annually - Miles, Kilometers or Months - Whichever Occurs First
Miles (000) 110 120 130 140 150 160 170 180 190 200
Kilometers (000) 176 192 208 224 240 256 272 288 304 320
Months 33 36 39 42 45 48 51 54 57 60
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil•••
Wheel bearing - grease type - repack•••
Tie rode ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check fluid level••••••••••
Park brake relay lever / linkage - lubricate•••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change fluid•••
Power steering filter - replacement Five years or 80,000 km (50,000 miles)
Steering gear Ross TAS - output seal - lubricate•••
Steering column u-joints / slip joint - lubricate••••••••••
Propeller shaft SPL
U-joint - lubricate•••••
Propeller shaft non-SPL
U-joint and slip joint - lubricate••••••••••
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
243
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ComponentLUBRICATION MAINTENANCE LEVEL CHART - SEVERE SERVICE
Severe Service - On/Off Road in Dirty Conditions, 20,000 Miles or Less Annually - Miles, Km or Months -
Whichever Occurs First
Miles (000) 55 60 65 70 75 80 85 90 95 100
Kilometers (000) 88 96 104 112 120 128 136 144 152 160
Months 33 36 39 42 45 48 51 54 57 60
Non-driving front axle
Wheel bearing - oil type - check level••••••••••
Wheel bearing - oil type - change oil•••
Wheel bearing - grease type - repack•••
Tie rod ends - lubricate••••••••••
Drag link - lubricate••••••••••
King pin and bushing - lubricate••••••••••
Brake system - hydraulic
Master cylinder - check fluid level••••••••••
Park brake relay lever / linkage - lubricate•••
Steering
Power steering fluid - check level••••••••••
Power steering fluid - change fluid•••
Power steering filter - replacement•
Steering gear Ross TAS - output seal - lubricate•••
Steering column u-joints / slip joint - lubricate••••••••••
Propeller shaft SPL
Slip joint - inspect boot••••••••••
U-joint - lubricate••••••••••
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
249
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6.0 Power Stroke Engine
ComponentMiles (000) 10 20 30 40 50 60 70 80 90 100 110 120
Hours 350 700 1050 1400 1750 2100 2450 2800 3150 3500 3850 4200
Kilometers (000) 16 32 48 64 80 96 112 128 144 160 176 192
Months 6 12 18 24 30 36 42 48 54 60 66 72
Change engine oil and filter
2
••••••••••••
Inspect belt••••••••••••
Clean fuel filter pre-strainer
1
••••••••••••
Change fuel filter
1,5
••••••
Measure air intake restriction
3,4
••••••
Service the cooling system•
Inspect electrical system (A) (Every 12
months, 160,000 km [100,000 miles] or 3,800
hours)•••••(A)•
Pressurize air induction system (every 12
months)••••••
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
252
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6.0 Power Stroke Engine
ComponentMiles (000) 130 140 150 160 170 180 190 200 210 220 230 250
Hours 4550 4900 5250 5600 5950 6300 6650 7000 7350 7700 8050 8400
Kilometers (000) 208 224 240 256 272 288 304 320 336 352 368 384
Months 78 84 90 96 102 108 114 120 126 132 138 144
Change engine oil and filter
2
••••••••••••
Inspect belt••••••••••••
Clean fuel filter pre-strainer
1
••••••••••••
Change fuel filter
1,5
••••••
Measure air intake restriction
3,4
••••••
Service the cooling system•••
Inspect electrical system (A) (Every 12
months, 160,000 km [100,000 miles] or 3,800
hours)•••••(A)•
Pressurize air induction system (every 12
months)••••••
1If refueling source is prone to water contamination, also clean the fuel filter pre-strainer.2If fuel is more than 0.05% but less than 1.0% sulfur, change oil at 75% of regular interval. If 1.0%
or higher, change oil at 50% of scheduled interval.3Service air cleaner element as required.4Refer to PCED manual for specification.
2004 F650/750(f67)
Supplement
USA English(fus)
General maintenance information
253