2004 FORD F250 air filter

Cleaning 229
Maintenance and Specifications 236
Engine compartment 238
Engine oil 239
Battery 242
Fuel information 250
Air filter(s) 267
Tire Information 269
Part numbers 283
Refill capacities 284
Lubricant specifications 287
Accessories 302
Index 305
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Copyright © 2004 Ford Motor Company
Table of Contents
3
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)

Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check fuel capLow tire warning
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Introduction
11

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
5.4L V8/6.8L V10 gasoline engines
Refer to the6.0 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor diesel engine component locations.
1. Engine oil dipstick
2. Clutch fluid reservoir (manual transmission)
3. Brake fluid reservoir
4. Underhood relay box
5. Power steering fluid reservoir
6. Air filter assembly
7. Engine coolant reservoir
8. Windshield washer fluid reservoir
9. Battery
10. Engine oil filler cap
11. Transmission fluid dipstick (automatic transmission)
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
238

Cleaner air
Ford endorses the use of reformulated“cleaner-burning”gasolines to
improve air quality.
Running out of fuel
Avoid running out of fuel because this situation may have an adverse
affect on powertrain components.
If you have run out of fuel:
•You may need to cycle the ignition from OFF to ON several times after
refueling, to allow the fuel system to pump the fuel from the tank to
the engine.
•YourService engine soonindicator may come on. For more
information on theService engine soonindicator, refer to the
Instrument clusterchapter.
Fuel Filter
For fuel filter replacement, see your dealer or a qualified service
technician. Refer to the scheduled maintenance guide for the appropriate
intervals for changing the fuel filter.
Replace the fuel filter with an authorized Motorcraft part. The
customer warranty may be void for any damage to the fuel system
if an authorized Motorcraft fuel filter is not used.
ESSENTIALS OF GOOD FUEL ECONOMY
Measuring techniques
Your best source of information about actual fuel economy is you, the
driver. You must gather information as accurately and consistently as
possible. Fuel expense, frequency of fill-ups or fuel gauge readings are
NOT accurate as a measure of fuel economy. We do not recommend
taking fuel economy measurements during the first 1,600 km (1,000
miles) of driving (engine break-in period). You will get a more accurate
measurement after 3,000 km–5,000 km (2,000 miles-3,000 miles).
Filling the tank
The advertised fuel capacity of the fuel tank on your vehicle is equal to
the rated refill capacity of the fuel tank as listed in theRefill capacities
section of this chapter.
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
254

AIR FILTER MAINTENANCE
Refer to the scheduled maintenance guide for the appropriate intervals
for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
Changing the air filter element
1. Loosen the clamp that secures
the air filter element in place.
2. Carefully separate the two halves
of the air filter housing.
3. Remove the air filter element
from the open end of the air filter
housing.
4. Install a new air filter element, ensuring the arrow on the top half of
the air filter housing lines up with the notch on the bottom half of air
filter housing. Be careful not to crimp the filter element edges between
the air filter housing. This could cause filter damage and allow
unmetered air to enter the engine if not properly seated.
5. Replace the two halves of the air filter housing and secure the clamp.
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
267

MOTORCRAFT PART NUMBERS
Component* 5.4L V8 engine 6.8L V10 engine
Air filter element FA-1634 FA-1634
Fuel filter FG-986B FG-986B
Oil filter FL-820-S FL-820-S
PCV valve
1
Battery (Standard) BXT-65-650 BXT-65-650
Battery (Optional) BXT-65-750 BXT-65-750
Spark plugs-platinum
2
Automatic Transmission Filter3——
1The PCV valve is a critical emission component. It is one of the items
listed in theScheduled Maintenance Guideand is essential to the life
and performance of your vehicle and to its emissions system.
For PCV valve replacement, see your dealer or a qualified service
technician. Refer to theScheduled Maintenance Guidefor the
appropriate intervals for changing the PCV valve.
Replace the PCV valve with one that meets Ford material and
design specifications for your vehicle, such as a Motorcraft or
equivalent replacement part. The customer warranty may be void
for any damage to the emissions system if such a PCV valve is not
used.
2For spark plug replacement, see your dealer or a qualified service
technician. Refer to theScheduled Maintenance Guidefor the
appropriate intervals for changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraft or
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
3Only available with 6.0L Diesel engine/TorqShift transmission. Part
number is FT-145.
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
283

A
Accessory delay ..........................58
Air bag supplemental restraint
system ................................105–106
and child safety seats ............107
description ..............................106
disposal ....................................109
driver air bag ..........................108
indicator light .........................109
operation .................................108
passenger air bag ...................108
passenger deactivation
switch ......................................110
Air cleaner filter ...............267, 283
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................244
Anti-lock brake system
(see Brakes) ..............................130
Audio system
(see Radio) ..........20, 22, 25, 28, 32
Automatic transmission ............133
driving an automatic
overdrive .........................134, 137
fluid, adding ............................262
fluid, checking ........................262
fluid, refill capacities ..............284
fluid, specification ..................291
Auxiliary power point .................57
Axle
lubricant specifications ..287, 291
refill capacities ........................284
traction lok ..............................132
B
Battery .......................................242
acid, treating emergencies .....242jumping a disabled battery ....212
maintenance-free ....................242
replacement, specifications ...283
servicing ..................................242
BeltMinder .................................101
Brakes ........................................130
anti-lock ...................................130
anti-lock brake system (ABS)
warning light ...........................130
fluid, checking and adding ....260
fluid, refill capacities ..............284
fluid, specifications .........287, 291
lubricant specifications ..287, 291
parking ....................................131
shift interlock ..........................133
Break-in period .............................6
Bulbs ............................................45
C
Calculating load ........................164
Capacities for refilling fluids ....284
Cell phone use ............................69
Certification Label ....................298
Child safety restraints ..............114
child safety belts ....................114
Child safety seats ......................117
attaching with tether straps ..121
in front seat ............................118
in rear seat ..............................118
Cleaning your vehicle
engine compartment ..............230
instrument panel ....................232
interior .....................................232
interior trim ............................232
plastic parts ............................231
safety belts ..............................232
washing ....................................229
waxing .....................................229
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
Index
305

filter, specifications ........241, 283
recommendations ...................241
refill capacities ........................284
specifications ..................287, 291
Exhaust fumes ..........................129
F
Fail safe cooling ........................248
Fluid capacities .........................284
Foglamps .....................................42
Four-Wheel Drive vehicles .......144
description ..............................149
driving off road .......................151
electronic shift ................145, 149
indicator light .........................146
lever operated shift ................146
manual locking hubs ..............144
preparing to drive your
vehicle .....................................132
Fuel ............................................250
calculating fuel economy .......254
cap ...........................................252
capacity ...................................284
choosing the right fuel ...........252
comparisons with EPA fuel
economy estimates .................257
detergent in fuel .....................254
filling your vehicle with
fuel ...........................250, 252, 254
filter, specifications ........254, 283
fuel pump shut-off switch .....193
improving fuel economy ........254
octane rating ...................253, 291
quality ......................................253
running out of fuel .................254
safety information relating to
automotive fuels .....................250
Fuel pump shut-off switch .......193
Fuses ..................................194–195G
Garage door opener ....................55
Garage Door Opener
(see Homelink wireless control
system) ........................................64
Gas cap (see Fuel cap) ............252
Gas mileage
(see Fuel economy) .................254
Gauges .........................................16
transmission fluid
temperature gauge ...................20
GAWR (Gross Axle Weight
Rating)
calculating ...............................164
GVWR (Gross Vehicle Weight
Rating)
calculating ...............................164
H
Hazard flashers .........................193
Head restraints ...........................85
Headlamps ...................................41
aiming ........................................43
autolamp system .......................41
daytime running lights .............42
flash to pass ..............................43
high beam .................................43
replacing bulbs ...................46–47
turning on and off ....................41
Heating
heating and air conditioning
system .................................38–39
Homelink wireless control
system ..........................................64
Hood ..........................................237
I
Ignition ...............................125, 291
2004 F250/350/450/550(f23)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
307