
Maintenance
²Keep tires properly inflated and use only recommended size.
²Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
²Use recommended engine oil. Refer toLubricant specificationsin
this chapter.
²Perform all regularly scheduled maintenance items. Follow the
recommended maintenance schedule and owner maintenance checks
found in your vehicle scheduled maintenance guide.
Conditions
²Heavily loading a vehicle or towing a trailer may reduce fuel economy
at any speed.
²Carrying unnecessary weight may reduce fuel economy (approximately
0.4 km/L [1 mpg] is lost for every 180 kg [400 lb] of weight carried).
²Adding certain accessories to your vehicle (for example bug
deflectors, rollbars/light bars, running boards, ski/luggage racks) may
reduce fuel economy.
²To maximize the fuel economy, drive with the tonneau cover installed
(if equipped).
²Using fuel blended with alcohol may lower fuel economy.
²Fuel economy may decrease with lower temperatures during the first
12±16 km (8±10 miles) of driving.
²Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
²Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
²Four-wheel-drive operation (if equipped) is less fuel efficient than
two-wheel-drive operation.
²Close windows for high speed driving.
EPA window sticker
Every new vehicle should have the EPA window sticker. Contact your
dealer if the window sticker is not supplied with your vehicle. The EPA
window sticker should be your guide for the fuel economy comparisons
with other vehicles.
Maintenance and Specifications
244

²If possible, avoid fully loading your vehicle.
²Remove the tire chains when they are no longer needed. Do not use
tire chains on dry roads.
²The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and chains.
MOTORCRAFT PART NUMBERS
Component 4.6L V8 engine 5.4L V8 engine
Air filter element FA-1632 FA-1754
Battery BTX-65-650 BTX-65-650
Fuel filter FG-986B FG-986B
Oil filter FL-820-S FL-820-S
PCV valve EV-266 N/A
Spark plugs
1AGSF-32PM PZT-2FE-F42
1
Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
2The 5.4L 3V spark plug gap CANNOT be adjusted.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid
and clutch
fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line or step
(for clutch) on
reservoir
Engine coolant
1Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)4.6L V8 engine 18.7L (19.8 quarts)
5.4L V8 engine 19.5L (20.6 quarts)
Maintenance and Specifications
257

Fluid Ford Part
NameApplication Capacity
Engine oil
(includes filter
change)
8
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)4.6L engine 5.7L (6.0 quarts)
5.4L engine 6.6L (7.0 quarts)
Fuel tank N/A Reg. Cab 6.5'
box/SuperCab 5.5'
box98.4L (26.0 gallons)
SuperCrew 113.6L (30 gallons)
Reg. Cab 8'
box/SuperCab 6.5'
box/SuperCab 8'
box102.1L (27 gallons)
Standard
135.1L (35.7
gallons) Optional
Power steering
fluidMotorcraft
MERCONtAT FAll Fill to between MIN
and MAX lines on
reservoir
Transfer case
fluidMotorcraft
MERCONtAT F4x4 vehicles 1.9L (2.0 quarts)
2
Transmission
fluid3Motorcraft
MERCONtV
AT F4R70/75 E-W 13.2L (13.9 quarts)4
Front axle Motorcraft SAE
75W-90 Fuel
Efficient High
Performance
Synthetic Rear
Axle Lubricant4x4 vehicles 2.0L (3.7 pints)
Maintenance and Specifications
258

4Approximate dry fill capacity including transmission fluid cooling
system, actual refill capacities will vary based on vehicle application and
transmission fluid cooling system (i.e. coolers size, cooling lines. auxiliary
cooler capacities). The amount of transmission fluid and fluid level
should be set by the indication on the dipstick's normal operating range.
5Your vehicle's rear axle is filled with a synthetic rear axle lubricant and
is considered lubricated for life. These lubricants do not need to be
checked or changed unless a leak is suspected, service is required or the
axle assembly has been submerged in water. The axle lubricant should
be changed any time the rear axle has been submerged in water.
6Service refill capacity is determined by filling the axle to 6-14 mm
(1/4-9/16 inch) below the bottom of the filler hole with the vehicle on a
level surface.
Add 118 ml (4 oz.) of FEHP Friction Modifier, XL-7 or equivalent, for
complete fill of 8.8 inch and 9.75 inch Traction-Lok axles.
7Service refill capacity is determined by filling the axle to the bottom of
the filler hole with the vehicle on a level surface.
For 10.25 inch Traction-Lok axles, use 3.1L (6.5 pints) of Motorcraft SAE
75W-90 Fuel Efficient High Performance Synthetic Rear Axle Lubricant
and 118 ml (4 oz.) of FEHP Friction Modifier XL-7 or equivalent.
8Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C153±H and the API Certification mark.
Maintenance and Specifications
260

LUBRICANT SPECIFICATIONS
ItemFord part name
or equivalentFord part
numberFord
specification
Front axle (4X4)Motorcraft SAE
75W-90 Fuel
Efficient High
Performance
Synthetic Rear
Axle Lubricant
XY-75W90-QFEHPÐ
Rear axleMotorcraft SAE
75W-90 Fuel
Efficient High
Performance
Synthetic Rear
Axle Lubricant
1
XY-75W90±QFEHPÐ
Brake fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7±A WSS- M97B51-A1
Engine oilMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)
XO-5W20-QSP
(US)
CXO-5W20±LSP12
(Canada)WSS-M2C153-H
and API
Certification
Mark
Maintenance and Specifications
261

Some transmission fluids may be labeled as dual usage, such as
MERCONtand MERCONtV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONttype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONtV type fluid.
MERCONtand MERCONtV type fluids are not interchangeable.
DO NOT mix MERCONtand MERCONtV. Use of a transmission
fluid that indicates dual usage (MERCONtand MERCONtV) in
an automatic transmission application requiring MERCONtmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
ENGINE DATA
Engine 4.6L V8 engine 5.4L V8 engine
Cubic inches 281 330
Required fuel 87 octane 87 octane
Firing order 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8
Spark plug gap 1.3-1.4 mm
(0.052-0.056 inch)1.016-1.21 mm
(0.040-0.050 inch)
1
Ignition system Coil on plug Coil on plug
Compression ratio 9.37:1 9.85:1
1The 5.4L 3V spark plug gap CANNOT be adjusted.
VEHICLE DIMENSIONS
Regular Cab
Vehicle
dimensionsStyleside 6.5'
box mm (in)Flareside 6.5'
box mm (in)Styleside 8.0'
box mm (in)
(1) Overall
length5371 (211.5) 5371 (211.5) 5844 (230.1)
(2) Overall
width2005 (78.9) 2005 (78.9) 2005 (78.9)
(3) Overall
height 4x2/4x41854 (73.0) /
1905 (75.0)1854 (73.0) /
1905 (75.0)1867 (73.5) /
1930 (76.0)
(4) Wheelbase
4x2/4x43195 (126) /
3203 (126)3195 (126) /
3203 (126)3668 (144) /
3675 (145)
Maintenance and Specifications
263

waxing .....................................216
wheels ......................................217
wiper blades ............................219
Climate control
(see Air conditioning or
Heating) ...........................32, 35, 37
Clock adjust
6-CD in dash .............................29
AM/FM Stereo ...........................20
AM/FM/CD .................................23
AM/FM/Tape/CD .......................26
Compass, electronic ..............78±79
calibration .................................79
set zone adjustment ...........71, 79
Console
overhead ..............................53±54
Controls
power seat .................................99
steering column ........................64
Coolant
checking and adding ..............231
refill capacities ................234, 257
specifications ..................261, 263
Cruise control
(see Speed control) ....................61
Customer Assistance ................186
Ford accessories for your
vehicle .....................................220
Ford Extended Service
Plan ..........................................209
Getting assistance outside
the U.S. and Canada ..............213
Getting roadside assistance ...186
Getting the service you
need .........................................207
Ordering additional owner's
literature .................................214
The Dispute Settlement
Board .......................................209Utilizing the
Mediation/Arbitration
Program ...................................212
D
Daytime running lamps
(see Lamps) ................................42
Dipstick
automatic transmission
fluid ..........................................248
engine oil .................................226
Doors
lubricant specifications ..........261
Driveline universal joint and
slip yoke ....................................251
Driving under special
conditions ..................157, 164, 167
sand .........................................166
snow and ice ...........................168
through water .................166, 170
E
Electronic message center .........70
Emergencies, roadside
jump-starting ..........................201
Emergency Flashers .................187
Emission control system ..........245
Engine ........................................263
cleaning ...................................217
coolant .....................................231
fail-safe coolant ......................235
idle speed control ...................229
lubrication
specifications ..................261, 263
refill capacities ........................257
service points ..................224±225
starting after a collision .........187
Engine block heater .................148
Index
275

Engine oil ..................................226
checking and adding ..............226
dipstick ....................................226
filter, specifications ........228, 257
recommendations ...................228
refill capacities ........................257
specifications ..................261, 263
Exhaust fumes ..........................148
F
Fail safe cooling ........................235
Fluid capacities .........................257
Foglamps .....................................42
Four-Wheel Drive vehicles .......159
driving off road .......................162
electronic shift ........................161
indicator light .........................159
lever operated shift ................160
preparing to drive your
vehicle .....................................151
Fuel ............................................237
calculating fuel
economy ............................73, 241
cap ...........................................239
capacity ...................................257
choosing the right fuel ...........240
comparisons with EPA fuel
economy estimates .................244
detergent in fuel .....................241
filling your vehicle with
fuel ...........................237, 239, 242
filter, specifications ........241, 257
fuel pump shut-off switch .....187
improving fuel economy ........241
octane rating ...................240, 263
quality ......................................240
running out of fuel .................241
safety information relating to
automotive fuels .....................237
Fuel pump shut-off switch .......187Fuses ..................................188±189
G
Garage Door Opener
(see Homelink wireless control
system) ........................................66
Gas cap (see Fuel cap) ............239
Gas mileage
(see Fuel economy) .................241
Gauges .........................................15
GAWR (Gross Axle Weight
Rating) .......................................171
calculating ...............................173
definition .................................171
driving with a heavy load ......171
location ....................................171
GVWR (Gross Vehicle Weight
Rating) .......................................171
calculating .......................171, 173
definition .................................171
driving with a heavy load ......171
location ....................................171
H
Hazard flashers .........................187
Head restraints ...................97, 101
Headlamps ...................................41
aiming ........................................43
autolamp system .......................41
bulb specifications ....................47
daytime running lights .............42
flash to pass ..............................43
high beam .................................42
replacing bulbs .........................48
turning on and off ....................41
Heating
heater only system ...................32
Index
276