2004 FORD F150 fuel pump

Seating and Safety Restraints 65
Seating 65
Safety restraints 70
Air bags 82
Child restraints 89
Driving 103
Starting 103
Brakes 108
Transmission operation 111
Vehicle loading 129
Trailer towing 133
Recreational towing 140
Roadside Emergencies 141
Getting roadside assistance 141
Hazard flasher switch 142
Fuel pump shut-off switch 142
Fuses and relays 143
Changing tires 151
Jump starting 159
Wrecker towing 165
Customer Assistance 166
Reporting safety defects (U.S. only) 174
Cleaning 175
Table of Contents
2
2004 F150 Classic(p96)
Owners Guide (post-2002-fmt)
USA English(fus)

CALIFORNIA Proposition 65 Warning
WARNING:Engine exhaust, some of its constituents, and
certain vehicle components contain or emit chemicals known to
the State of California to cause cancer and birth defects or other
reproductive harm. In addition, certain fluids contained in vehicles and
certain products of component wear contain or emit chemicals known
to the State of California to cause cancer and birth defects or other
reproductive harm.
CONGRATULATIONS
Congratulations on acquiring your new Ford. Please take the time to get
well acquainted with your vehicle by reading this handbook. The more
you know and understand about your vehicle, the greater the safety and
pleasure you will derive from driving it.
For more information on Ford Motor Company and its products visit the
following website:
•In the United States: www.ford.com
•In Canada: www.ford.ca
•In Australia: www.ford.com.au
•In Mexico: www.ford.com.mx
Additional owner information is given in separate publications.
ThisOwner’s Guidedescribes every option and model variant available
and therefore some of the items covered may not apply to your
particular vehicle. Furthermore, due to printing cycles it may describe
options before they are generally available.
Remember to pass on thisOwner’s Guidewhen reselling the vehicle. It
is an integral part of the vehicle.
Fuel pump shut-off switch:In the event of an accident the
safety switch will automatically cut off the fuel supply to the
engine. The switch can also be activated through sudden vibration (e.g.
collision when parking). To reset the switch, refer to theFuel pump
shut-off switchin theRoadside Emergencieschapter.
SAFETY AND ENVIRONMENT PROTECTION
Warning symbols in this guide
How can you reduce the risk of personal injury and prevent possible
damage to others, your vehicle and its equipment? In this guide, answers
2004 F150 Classic(p96)
Owners Guide (post-2002-fmt)
USA English(fus)
Introduction
Introduction
4

These are some of the symbols you may see on your vehicle.
Vehicle Symbol Glossary
Safety Alert
See Owner’s Guide
Fasten Safety BeltAir Bag-Front
Air Bag-SideChild Seat
Child Seat Installation
WarningChild Seat Lower
Anchor
Child Seat Tether
AnchorBrake System
Anti-Lock Brake SystemBrake Fluid -
Non-Petroleum Based
Traction ControlAdvanceTrac

Master Lighting SwitchHazard Warning Flasher
Fog Lamps-FrontFuse Compartment
Fuel Pump ResetWindshield Wash/Wipe
Windshield
Defrost/DemistRear Window
Defrost/Demist
2004 F150 Classic(p96)
Owners Guide (post-2002-fmt)
USA English(fus)
Introduction
8

Canadian customers who require roadside assistance, call
1–800–665–2006.
If you need to arrange roadside assistance for yourself, Ford Motor
Company will reimburse a reasonable amount. To obtain reimbursement
information, U.S. Ford or Mercury vehicles customers call
1-800-241-3673; Lincoln vehicle customers call 1–800–521–4140.
Canadian customers who need to obtain reimbursement information, call
1–800–665–2006.
ROADSIDE COVERAGE BEYOND BASIC WARRANTY
In the United States, you may purchase additional roadside assistance
coverage beyond this period through the Ford Auto Club by contacting
your Ford or Lincoln Mercury dealer.
Similarly in Canada, for uninterrupted Roadside Assistance coverage, you
may purchase extended coverage prior to your Basic Warranty’s Roadside
Assistance expiring. For more information and enrollment, contact
1–877–294–2582 or visit our website at www.ford.ca.
HAZARD FLASHER
The hazard flasher is located on the
steering column, just behind the
steering wheel. The hazard flashers
will operate when the ignition is in
any position or if the key is not in
the ignition.
Push in the flasher control and all
front and rear direction signals will
flash. Press the flasher control again
to turn them off. Use it when your
vehicle is disabled and is creating a
safety hazard for other motorists.
Note:With extended use, the flasher may run down your battery.
FUEL PUMP SHUT-OFF SWITCH
This device stops the electric fuel pump from sending fuel to the engine
when your vehicle has had a substantial jolt.
After an accident, if the engine cranks but does not start, this switch
may have been activated.
2004 F150 Classic(p96)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
142

The high-current fuses are coded as follows.
Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
1 20A * Power point
2 30A* Powertrain Control Module (PCM)
3 30A* Main light switch, Headlamp relay,
Multifunction switch
4—Not used
5 20A* Trailer tow back-up/park lamps
6 15A* Main light switch, Park lamp relay
7 20A* Horn
8 15A* Power door locks, Central
Security Module (CSM), Lock
relays
9 15A* Daytime Running Lamps (DRL),
Fog lamps
10 20A* Fuel pump
11 20A* Alternator field
12—Not used
2004 F150 Classic(p96)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
148

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
13 15A* A/C clutch
14—Not used
15—Not used
16 15A* Bi-fuel injector module, fuel
selector switch and alternative
fuel injectors (Bi-fuel vehicles
only)
17 2A* Speed control
18 15A* PCM, Fuel injectors, Fuel pump
relay, Mass air flow sensor
19 10A* Trailer/Camper adapter (right
stop/turn lamp)
20 10A* Trailer/Camper adapter (left
stop/turn lamp)
21—Not used
22—Not used
23 15A* HEGO sensor, Automatic
transmission
24—Not used
101 30A** Trailer tow battery charge
102 50/20A** Four-wheel Anti-lock Brake
System (4WABS)
module/Rear-wheel Anti-lock
Brake System (RABS) module,
Ignition switch
103 50A** Central junction box
104 30A** 4x4 shift motor & clutch
105 40A** Climate control front blower
106 20A** Intercooler pump (supercharged
engine only)
107—Not used
108 30A** Trailer tow electric brake
2004 F150 Classic(p96)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
149

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
109—Not used
110 30A** Accessory delay relay
111 40A** Ignition switch battery feed (start
and run circuits)
112 30A** Drivers power seat, Adjustable
pedal switch
113 40A** Ignition switch battery feed (run
and accessory circuits)
114—Not used
115—Not used
116—Not used
117—Not used
118—Not used
201—Trailer tow park lamp relay
202—Front wiper run/park relay
203—Trailer tow backup lamp relay
204—A/C clutch relay
205—Horn relay
206—Fog lamp relay
207—Front washer pump relay
208—Intercooler pump relay
(supercharged engine only)
209—Front wiper HI/LO relay
301—Fuel pump relay
302—Trailer tow battery charge relay
303—Not used
304—PCM relay
305—Fuel pump HI/LO relay
(supercharged engine only)
306—Inertia switch relay (supercharged
engine only)
401—Not used
2004 F150 Classic(p96)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
150

•Avoid inhaling fuel vapors. Inhaling too much fuel vapor of any kind
can lead to eye and respiratory tract irritation. In severe cases,
excessive or prolonged breathing of fuel vapor can cause serious
illness and permanent injury.
•Avoid getting fuel liquid in your eyes. If fuel is splashed in the eyes,
remove contact lenses (if worn), flush with water for 15 minutes and
seek medical attention. Failure to seek proper medical attention could
lead to permanent injury.
•Fuels can also be harmful if absorbed through the skin. If fuel is
splashed on the skin and/or clothing, promptly remove contaminated
clothing and wash skin thoroughly with soap and water. Repeated or
prolonged skin contact with fuel liquid or vapor causes skin irritation.
•Be particularly careful if you are taking“Antabuse”or other forms of
disulfiram for the treatment of alcoholism. Breathing gasoline vapors,
or skin contact could cause an adverse reaction. In sensitive
individuals, serious personal injury or sickness may result. If fuel is
splashed on the skin, promptly wash skin thoroughly with soap and
water. Consult a physician immediately if you experience an adverse
reaction.
When refueling always shut the engine off and never allow
sparks or open flames near the filler neck. Never smoke while
refueling. Fuel vapor is extremely hazardous under certain conditions.
Care should be taken to avoid inhaling excess fumes.
The flow of fuel through a fuel pump nozzle can produce static
electricity, which can cause a fire if fuel is pumped into an
ungrounded fuel container.
Use the following guidelines to avoid static build-up when filling an
ungrounded fuel container:
•Place approved fuel container on the ground.
•DO NOT fill a fuel container while it is in the vehicle (including the
cargo area).
•Keep the fuel pump nozzle in contact with the fuel container while
filling.
•DO NOT use a device that would hold the fuel pump handle in the fill
position.
2004 F150 Classic(p96)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
197