2004 FORD F SERIES MOTORHOME AND COMMERCIAL CHASSIS engine

Follow these guidelines when using snow tires and chains:
•Use only SAE Class S chains.
•Install chains securely, verifying that the chains do not touch any
wiring, brake lines or fuel lines.
•Drive cautiously. If you hear the chains rub or bang against your
vehicle, stop and re-tighten the chains. If this does not work, remove
the chains to prevent damage to your vehicle.
•If possible, avoid fully loading your vehicle.
•Remove the tire chains when they are no longer needed. Do not use
tire chains on dry roads.
•The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and chains.
MOTORCRAFT PART NUMBERS
Component 6.8L V10 engine
Air filter element FA-1634
Battery BXT-65-750
Fuel filter FG-872
Oil filter FL-820-S
PCV valve EV-270
Spark plugs* AGSF-22W
*Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
2004 Motorhome(mot)
Supplement
USA English(fus)
Maintenance and specifications
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REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(includes filter
change)Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)All 5.7L (6.0
quarts)
Engine coolant
1Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)All 29.0L (30.6
quarts)3
Power steering
fluidMotorcraft
MERCONAT FAll Keep in FULL
range on
dispstick
Rear axle
2Motorcraft SAE
75W-140
Synthetic Rear
Axle LubricantDana 80 3.9L (4.0
quarts)
Dana S135 and
Dana S14511.7L (12.0
quarts)
Fuel tank N/A All 284.0L (75 .0
gallons)
Transmission
4Motorcraft
MERCONAT FAll 16.8L (17.7
quarts)5
Parking brake
assemblyMotorcraft
MERCONAT FAll Fill to bottom of
fill plug hole
2004 Motorhome(mot)
Supplement
USA English(fus)
Maintenance and specifications
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LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-M97B51-A1
Engine oil Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO-5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C153-H
with API
Certification
Mark
Automatic
transmission
(4R100)
1
Motorcraft
MERCONAT FXT-2-QDX MERCON
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Parking brake
assemblyMotorcraft
MERCONXT-2-QDX MERCON
Rear Axle
Dana 80, S135,
S145AxleMotorcraft SAE
75W-140
Synthetic Rear
Axle LubricantXY-75W140–QL WSL-M2C192-A
2004 Motorhome(mot)
Supplement
USA English(fus)
Maintenance and specifications
112

Item Ford part
nameFord part
numberFord
specification
Transmission
/steering/parking
brake linkages
and pivots,
brake and
clutch pedal
shaft (if
equipped)Premium
Long-Life
GreaseXG-1-C or XG-1-K ESA-M1C75-B
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
ENGINE DATA
Engine 6.8L V10 engine
Cubic inches 415
Required fuel 87 octane
Firing order 1-6-5-10-2-7-3-8-4-9
Spark plug gap 1.3-1.4 mm (0.052-0.056 inch)
Ignition system Coil on plug
Compression ratio 9.0:1
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Supplement
USA English(fus)
Maintenance and specifications
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A
ABS (see Brakes) .......................24
Air cleaner filter .................95, 109
Ambulance packages ....................5
Antifreeze
(see Engine coolant) ..................73
Anti-lock brake system
(see Brakes) ................................24
Automatic transmission
driving an automatic
overdrive ...................................28
fluid, adding ..............................92
fluid, checking ..........................92
fluid, refill capacities ..............110
fluid, specification ..................113
Axle
lubricant specifications ..112–113
refill capacities ........................110
B
Battery .........................................71
acid, treating emergencies .......71
jumping a disabled battery ......52
maintenance-free ......................71
replacement, specifications ...109
servicing ....................................71
Brakes ....................................23, 25
anti-lock .....................................24
anti-lock brake system (ABS)
warning light .............................25
fluid, checking and adding ......91
fluid, refill capacities ..............110
fluid, specifications .........112–113
lubricant specifications ..112–113
shift interlock ............................27
Bulbs ............................................15
C
Calculating load ..........................33Capacities for refilling fluids ....110
Changing a tire ...........................48
Cleaning your vehicle
engine compartment ................66
wheels ........................................66
Coolant
checking and adding ................73
refill capacities ..................77, 110
specifications ..................112–113
Cruise control
(see Speed control) ....................17
Customer Assistance ..................39
Ford Extended Service Plan ...58
Getting assistance outside the
U.S. and Canada .......................62
Getting roadside assistance .....39
Getting the service you need ..57
Ordering additional owner’s
literature ...................................63
The Dispute Settlement
Board .........................................59
Utilizing the
Mediation/Arbitration
Program .....................................62
D
Daytime running lamps
(see Lamps) ................................14
Dipstick
automatic transmission fluid ...92
engine oil ...................................69
Doors
lubricant specifications ..........112
Driveline universal joint and
slip yoke ......................................94
Driving under special
conditions ....................................31
through water ...........................31
2004 Motorhome(mot)
Supplement
USA English(fus)
Index
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E
Emergencies, roadside
jump-starting ............................52
Emission control system ............88
Engine ................................113–114
cleaning .....................................66
coolant .......................................73
fail-safe coolant ........................77
idle speed control .....................71
lubrication specifications 112–113
refill capacities ........................110
service points ............................68
starting after a collision ...........40
Engine block heater ...................23
Engine oil ....................................69
checking and adding ................69
dipstick ......................................69
filter, specifications ..........70, 109
recommendations .....................70
refill capacities ........................110
specifications ..................112–113
Exhaust fumes ............................23
F
Fail safe cooling ..........................77
Fluid capacities .........................110
Fuel ..............................................79
calculating fuel economy .........84
capacity ...................................110
choosing the right fuel .............81
comparisons with EPA fuel
economy estimates ...................87
detergent in fuel .......................82
filling your vehicle with
fuel .......................................79, 85
filter, specifications ..........82, 109
fuel pump shut-off switch .......40
improving fuel economy ..........84octane rating .............81, 113–114
quality ........................................81
running out of fuel ...................82
safety information relating to
automotive fuels .......................79
Fuses ......................................41–42
G
Gas mileage
(see Fuel economy) ...................84
Gauges .........................................11
GAWR
(Gross Axle Weight Rating) .......31
calculating .................................33
definition ...................................31
driving with a heavy load ........31
location ......................................31
GVWR
(Gross Vehicle Weight Rating) ..31
calculating ...........................31, 33
definition ...................................31
driving with a heavy load ........31
location ......................................31
H
Hazard flashers ...........................40
Headlamps ...................................14
daytime running lights .............14
flash to pass ..............................15
high beam .................................14
turning on and off ....................14
I
Ignition .........................20, 113–114
Inspection/maintenance (I/M)
testing ..........................................89
2004 Motorhome(mot)
Supplement
USA English(fus)
Index
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Instrument panel
cluster ..........................................8
lighting up panel and
interior .......................................15
J
Jack ..............................................48
positioning .................................48
storage .......................................48
Jump-starting your vehicle ........52
K
Keys
positions of the ignition ...........20
L
Lamps
daytime running light ...............14
headlamps .................................14
headlamps, flash to pass ..........15
instrument panel, dimming .....15
replacing bulbs .........................15
Lights, warning and indicator ......8
anti-lock brakes (ABS) ............25
Load limits .............................31, 33
GAWR ........................................31
GVWR ........................................31
trailer towing ............................31
Lubricant specifications ...112–113
M
Motorcraft parts ..................82, 109
O
Octane rating ..............................81
Oil (see Engine oil) ....................69P
Parking brake ..............................26
Parts (see Motorcraft parts) ....109
Power distribution box
(see Fuses) .................................45
Power steering
fluid, checking and adding ......90
fluid, refill capacity ................110
fluid, specifications .........112–113
R
Relays ....................................41, 48
Roadside assistance ....................39
S
Safety defects, reporting ............65
Servicing your vehicle ................67
Spark plugs,
specifications .............109, 113–114
Special notice ................................5
Specification chart,
lubricants ...........................112–113
Speed control ..............................17
Starting your vehicle ............20–22
jump starting ............................52
Steering wheel
tilting .........................................16
T
Tilt steering wheel ......................16
Tires .......................................48, 96
changing ..............................48, 51
replacing ....................................49
snow tires and chains ............108
2004 Motorhome(mot)
Supplement
USA English(fus)
Index
118