Page 3 of 296
Maintenance and Specifications 225
Engine compartment 227
Engine oil 229
Battery 234
Fuel information 242
Part numbers 271
Refill capacities 272
Lubricant specifications 274
Accessories 282
Index 285
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Copyright © 2003 Ford Motor Company
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Table of Contents
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SAFETY AND ENVIRONMENT PROTECTION
Warning symbols in this guide
How can you reduce the risk of personal injury and prevent possible
damage to others, your vehicle and its equipment? In this guide, answers
to such questions are contained in comments highlighted by the warning
triangle symbol. These comments should be read and observed.
Warning symbols on your vehicle
When you see this symbol, it is
imperative that you consult the
relevant section of this guide before
touching or attempting adjustment
of any kind.
Protecting the environment
We must all play our part in
protecting the environment. Correct
vehicle usage and the authorized
disposal of waste, cleaning and
lubrication materials are significant
steps towards this aim. Information in this respect is highlighted in this
guide with the tree symbol.
BREAKING-IN YOUR VEHICLE
Your vehicle does not need an extensive break-in. Try not to drive
continuously at the same speed for the first 1,600 km (1,000 miles) of
new vehicle operation. Vary your speed to allow parts to adjust
themselves to other parts.
Drive your new vehicle at least 800 km (500 miles) before towing a
trailer.
Do not add friction modifier compounds or special break-in oils during
the first few thousand kilometers (miles) of operation, since these
additives may prevent piston ring seating. See Engine oilin the
Maintenance and Specifications chapter for more information on oil
usage.
2004 Explorer (exp)
Owners Guide (post-2002-fmt)
USA English (fus)
Introduction
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Page 9 of 296
Vehicle Symbol Glossary
Power Windows
Front/Rear
Power Window Lockout
Child Safety Door
Lock/UnlockInterior Luggage
Compartment Release
Symbol
Panic AlarmEngine Oil
Engine CoolantEngine Coolant
Temperature
Do Not Open When HotBattery
Avoid Smoking, Flames,
or SparksBattery Acid
Explosive GasFan Warning
Power Steering FluidMaintain Correct Fluid
LevelMAX
MIN
Emission SystemEngine Air Filter
Passenger Compartment
Air FilterJack
Check fuel capLow tire warning
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Introduction
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Page 12 of 296

serviced immediately. Normal braking is still functional unless the brake
warning light also is illuminated.
Air bag readiness:If this light fails
to illuminate when ignition is turned
to ON, continues to flash or remains
on, have the system serviced
immediately. A chime will also
sound when a malfunction in the supplemental restraint system has been
detected.
Safety belt:Reminds you to fasten
your safety belt. A chime will also
sound to remind you to fasten your
safety belt.
Charging system:Illuminates when
the battery is not charging properly.
Check gage (if equipped):
Illuminates when any of the
following conditions has occurred:
•The engine coolant temperature
is high.
•The engine oil pressure is low.
•The fuel gauge is at or near empty.
Hi temp low oil (if equipped):
Illuminates when the engine coolant
temperature is high or the engine oil
pressure is low. Refer toEngine
coolant temperature gaugeor
Engine oil pressure gaugein this chapter.
Low tire warning (if equipped):
Illuminates when the low tire
warning system is enabled. If the
light remains on while driving, the
tire pressure should be checked,
refer toLow tire warningin theMaintenance and Specifications
chapter. If this light fails to illuminate when ignition is turned to ON,
continues to flash or remains on, have the system serviced immediately.
CHECK
GAGE
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Instrument Cluster
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Page 17 of 296

Tachometer:Indicates the engine
speed in revolutions per minute.
Driving with your tachometer
pointer continuously at the top of
the scale may damage the engine.
Battery voltage gauge:Indicates
the battery voltage when the
ignition is in the ON position. If the
pointer moves and stays outside the
normal operating range (as
indicated by arrows), have the
vehicle’s electrical system checked
as soon as possible.
Engine oil pressure gauge:
Indicates engine oil pressure. The
needle should stay in the normal
operating range (between “L” and
“H”). If the needle falls below the
normal range, stop the vehicle, turn
off the engine and check the engine
oil level. Add oil if needed. If the oil
level is correct, have your vehicle
checked at your dealership or by a
qualified technician.
Fuel gauge:Indicates
approximately how much fuel is left
in the fuel tank (when the ignition
is in the ON position). The fuel
gauge may vary slightly when the
vehicle is in motion or on a grade.
The arrow next to the fuel pump
icon indicates which side of the
vehicle the fuel filler door is located.
Refer toFilling the tankin the
Maintenance and Specificationschapter for more information.
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Instrument Cluster
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Page 43 of 296
3. Disconnect the electrical
connector by pushing the center tab
and pulling down.
4. Remove the old bulb by turning
counterclockwise to unlock and pull
it out.
Handle a halogen headlamp bulb carefully and keep out of
children’s reach. Grasp the bulb only by its plastic base and do
not touch the glass. The oil from your hand could cause the bulb to
break the next time the headlamps are operated.
Reverse steps to reinstall bulb(s).
Replacing front parking lamp/turn signal/sidemarker bulbs
1. Turn off the headlamp switch to
off.
2. Remove headlamp screw from the
bulb assembly.
3. Disengage lamp assembly.
4. Rotate the bulb socket
counterclockwise and remove it
from the lamp assembly.
5. Pull the bulb straight out of the
socket.
Reverse steps to reinstall bulb(s).
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Lights
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Setup menu
Press this control for the following
displays:
•Autolock
•Easy Entry/Exit
•Autolamp Delay
•Language
•Units (English/Metric)
•System Check
•Oil Change
Autolocks
1. Select this function from the
SETUP control for the current
display mode.
2. Press the RESET control to turn
the autolocks ON or OFF.
Easy entry/exit (if equipped)
1. Select this function from the
SETUP control for the current
display mode.
2. Press the RESET control to turn
the easy entry/exit feature ON or
OFF. For more information refer toMemory Seat and Pedalsin the
Seating and Safety Restraintschapter.
Autolamp delay
1. Select this function from the
SETUP control for the current
display mode.
2. Press the RESET control to select
the autolamp delay time.
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Driver Controls
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The sequence of the system check report and how it appears in the
message center is as follows:
1. FUEL LEVEL
2. WASHER FLUID LEVEL
3. OIL LIFE IN XX%
4. ENGINE TEMP
5. OIL PRESSURE
6. TIRE PRESSURE SYSTEM (if equipped)
7. BRAKE FLUID LEVEL
8. CHARGING SYSTEM
System warnings
System warnings alert you to possible problems or malfunctions in your
vehicle’s operating systems.
In the event of a multiple warning situation, the message center will
cycle the display to show all warnings by displaying each one for several
seconds.
The message center will display the last selected feature if there are no
more warning messages. This allows you to use the full functionality of
the message center after you acknowledge the warning by pressing the
RESET control and clearing the warning message.
Warning messages that have been reset are divided into three categories:
•They will reappear on the display every minute from the reset.
•They will reappear on the display ten minutes from the reset.
•They will not reappear until an ignition OFF-ON cycle has been
completed.
This acts as a reminder that these warning conditions still exist within
the vehicle.
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Driver Controls
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