2004 FORD EXPLORER engine

2Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
of transmission fluid and fluid level should be checked by a qualified
technician.
3Add the coolant type originally equipped in your vehicle.
4Limited Slip differentials must add 118ml (4 oz) of Additive Friction
Modifier XL—7 or equivalent to the rear axle whenever the axle has
been serviced.
5Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C153–H and the API Certification mark.
LUBRICANT SPECIFICATIONS
ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Body hinges,
latches, door
striker plates
and rotors, seat
tracks, fuel filler
door hinge and
spring, hood
latch, auxiliary
latch, seat
tracksMulti-Purpose
Grease or
Multi-Purpose
Grease SprayXG–4 or XL–5ESR-M1C159-A
or
ESB-M1C93–B
Hydraulic brake
fluid and Clutch
Fluid (if
equipped)Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1ESA-M6C25-A,
DOT 3
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ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Driveshaft, slip
spline, universal
jointsPremium Long
Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-
M97B51-A1
4.0L Engine oilMotorcraft SAE
5W30 Super
Premium Motor
OilXO-5W30-QSPWSS-M2C205-A
with API
Certification
Mark
4.6L Engine oilMotorcraft SAE
5W20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO -5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C153–H
with API
Certification Mark
Automatic
transmission1
Motorcraft
MERCONV
AT FXT-5-QM MERCONV
Power steering
fluidMotorcraft
MERCON
Multi-Purpose
AT FXT-2-QDX MERCON
Rear axles75W-90 Fuel
Efficient High
Performance
Synthetic Rear
Axle Lubricant
2
XY-75W90–QFEHP—
2004 Explorer(exp)
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ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Front axle
(4X4)Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Transfer case
(4X4)Motorcraft
MERCON
Multi-Purpose
AT FXT-2-QDX MERCON
Transfer case
Front Output
Slip ShaftPremium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC—32–A WSB-M8B16–A2
1Ensure the correct automatic transmission fluid is used. MERCONand
MERCONV are not interchangeable. DO NOT mix MERCONand
MERCONV. Refer to your scheduled maintenance guide to determine
the correct service interval.
2Limited slip differentials must add 118 ml (4 oz) of Additive Friction
Modifier XL—7 or equivalent to the rear axle whenever the axle has
been serviced.
ENGINE DATA
Engine 4.0L SOHC V6
engine4.6L V8 engine
Cubic inches 245 281
Required fuel 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-3-7-2-6-5-4-8
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Engine 4.0L SOHC V6
engine4.6L V8 engine
Spark plug gap 1.3-1.4 mm
(0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition system EDIS EDIS
Compression ratio 9.7:1 9.4:1
VEHICLE DIMENSIONS
Dimensions 4-Door 4x2 or 4x4 XLT Model mm
(in.)
(1) Overall length 4817 (189.6)
(2) Overall width 1831 (72.1)
(3) Maximum height* 1825 (71.9)
(3) Maximum height* with
crossbar1834 (72.2)
(4) Wheelbase 2889 (113.7)
(5) Track width, front 1547 (60.9)
(5) Track width, rear 1556.5 (61.3)
* Height includes roof rack and P255/70R16 tire
1
4
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Vehicle identification number
The vehicle identification number
(VIN) is a 17 digit combination of
letters and numbers. The VIN is
attached to a metal tag and is
located on the driver side
instrument panel. The VIN number
is also found on the Certification
label. (Please note that in the
graphic XXXX is representative of
your vehicle identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
2004 Explorer(exp)
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FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your
vehicle through your local authorized Ford or Ford of Canada dealer.
These quality accessories have been specifically engineered to fulfill your
automotive needs; they are custom designed to complement the style
and aerodynamic appearance of your vehicle. In addition, each accessory
is made from high quality materials and meets or exceeds Ford’s rigorous
engineering and safety specifications. Ford Motor Company will repair or
replace any properly dealer-installed Ford accessory found to be
defective in factory-supplied materials or workmanship during the
warranty period, as well as any component damaged by the defective
accessory. The accessory will be warranted for whichever provides you
the greatest benefit:
•12 months or 20,000 km (12,000 miles) (whichever occurs first), or
•the remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle’s Limited Warranty — 3 years or 60,000 km (36,000
miles) (whichever occurs first). Contact your dealer for details and a
copy of the warranty.
Not all accessories are available for all models.
Following is a list of several Ford Genuine Accessory products. Not all
accessories are available for all models. To find out what accessories are
available for your vehicle, please contact your dealer or visit our online
store at: www.fordaccessoriesstore.com.
Exterior style
Bug shields
Deflectors
Fender flares
Front end covers
Grille inserts
Headlamps, fog lights and Daytime Running Lamps (DRLS)
Running boards
Splash guards
Step Bars
Wheels
2004 Explorer(exp)
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Accessories
Accessories
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Interior style
Cell phone holders
Electrochromatic compass/temperature interior mirrors
Floor mats
Interior trim kits
Leather wrapped steering wheels
Scuff plates
Lifestyle
Bike racks
Cargo organization and management
Engine block heaters and blankets
Rear seat entertainment systems
Towing mirrors
Trailer hitches, wiring harnesses and accessories
Peace of mind
Airbag anti-theft locks
First aid and safety kits
Full vehicle covers
Locking gas cap
Navigation systems
Remote start
Vehicle security systems
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Accessories
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A
Accessory delay ..........................52
AdvanceTrac ..............................143
Air bag supplemental restraint
system ................................116, 120
and child safety seats ............118
description ......................116, 120
disposal ....................................123
driver air bag ..................118, 121
indicator light .................120, 123
operation .........................118, 121
passenger air bag ...........118, 121
Air cleaner filter .......................271
Air conditioning ..........................32
All Wheel Drive (AWD),
driving off road .........................163
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................236
Anti-lock brake system
(see Brakes) ..............................141
Audio system
(see Radio) ......................18, 21, 25
Automatic transmission
driving an automatic
overdrive .................................149
fluid, adding ............................255
fluid, checking ........................255
fluid, refill capacities ..............272
fluid, specification ..................276
Auxiliary power point .................51
Axle
lubricant
specifications ..................274, 276
refill capacities ........................272
B
Battery .......................................234acid, treating
emergencies ............................234
jumping a disabled
battery .....................................203
maintenance-free ....................234
replacement,
specifications ..........................271
servicing ..................................234
BeltMinder .................................112
Brakes ........................................140
anti-lock ...................................141
anti-lock brake system
(ABS) warning light ...............141
fluid, checking and adding ....255
fluid, refill capacities ..............272
fluid, specifications .........274, 276
lubricant
specifications ..................274, 276
parking ....................................142
shift interlock ..........................147
C
Calculating load ........................174
Capacities for refilling fluids ....272
Cargo cover .................................78
Cell phone use ............................48
Certification Label ....................278
Changing a tire .........................194
Child safety restraints ..............124
child safety belts ....................124
Child safety seats ......................127
attaching with tether
straps .......................................131
in front seat ............................129
in rear seat ..............................129
Cleaning your vehicle
engine compartment ..............220
instrument panel ....................222
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
Index
285