2004 FORD E SERIES oil

REFILL CAPACITIES
Fluid Ford Part Name Application Capacity
Brake fluid Motorcraft High
Performance DOT 3
Motor Vehicle Brake
FluidAll Fill to line on
reservoir
Engine
oil-gasoline
engine (includes
filter change)
9
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor Oil
(Canada)All 5.7L (6.0
quarts)
Engine oil-diesel
engine (includes
filter change)Refer to thePower Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplement.
Engine
coolant-gasoline
engine
1
Motorcraft Premium
Gold Engine Coolant
(yellow-colored)4.6L V8 engine 23.7L (25.0
quarts)
1 row–22.6L
(23.8 quarts)
8
4.6L V8 engine
with aux rear heat25.7L (27.2
quarts)
1 row–24.6L
(26.0 quarts)
8
5.4L V8 engine 27.4L (29.0
quarts)
1 row–26.3L
(27.8 quarts)
8
5.4L V8 engine
with aux rear heat29.4L (31.0
quarts)
1 row–28.3L
(29.8 quarts)
8
6.8L V10 engine 29.0L (30.6
quarts)
1 row–27.9L
(29.4 quarts)
8
6.8L V10 engine
with aux rear heat31.0L (32.8
quarts)
1 row–29.9L
(31.6 quarts)
8
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
218

Fluid Ford Part Name Application Capacity
Engine
coolant-diesel
engineRefer to thePower Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplement.
1
Power steering
fluidMotorcraft
MERCONAT FAll Keep in FULL
range on
dipstick
Rear axle
4Motorcraft SAE
75W-90 Fuel
Efficient High
Performance
Synthetic rear axle
lubricantVisteon 8.8/9.75
inch conventional
and Traction-Lok2.6 (5.5 pints)3
SAE 75W-140
Synthetic Rear Axle
Lubricant
2
Dana M70HD
(M273HD)
E-350 DSO3.5L (7.4 pints)3
Dana M60 (M248)
E-250/350 DSO
limited slip
4
3.0L (6.3 pints)3
SAE 90 Hypoid Gear
Oil (axles shown are
all limited slip)
4
Dana Limited Slip
Axles
M60 (M248)
E250/3503.0L (6.3 pints)3
M70FF (M267FF)
E-3503.2L (6.8 pints)3
M70HD (M273HD)
E-4503.9L (8.3 pints)3
SAE 80W-90
Premium Rear Axle
LubricantDana conventional
axles
M60 (M248)
E250/3503.0L (6.3 pints)3
M70FF (M267FF)
E-3503.1L (6.6 pints)3
M70HD (M273HD)
E-4503.9L (8.3 pints)3
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
219

5Optional fuel tank 208L (55 gallon).
6Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
7Approximate dry fill capacity including transmission fluid cooling
system, actual refill capacities will vary based on vehicle application and
transmission fluid cooling system (i.e. coolers size, cooling lines. auxiliary
cooler capacities). The amount of transmission fluid and fluid level
should be set by the indication on the dipstick’s normal operating range.
8If your vehicle is equipped with a single row radiator, there will be a
label on the top side of the radiator indicating“1 Row Radiator”.
9Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C153–H and the API Certification mark.
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
221

LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
LubricantXL-6 ESR-M13P4-A
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS
-M97B51-A1
Engine
oil-gasoline
engineMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO-5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C153-H
with API
Certification
Mark
Engine
oil-diesel engineRefer to theLiter Power Stroke Direct Injection
Turbo Diesel Owner’s Guide Supplement.
Hinges, latches,
Striker plates,
fuel filler door
hinge, and seat
tracksMotorcraft
Multi-Purpose
GreaseXG–4 or XL-5 ESR-M1C159-A
or
ESB-M1C93–B
Lock cylinders Motorcraft
Penetrating and
Lock LubricantMotorcraft XL-1 none
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
222

Item Ford part
nameFord part
numberFord
specification
Dana Limited
Slip Axles
3
M60 (M248)
E-250/350
M70FF
(M267FF)
E-350
M70HD
(M273HD)
E-450SAE 90 Hypoid
Gear OilC6AZ-19580–E ESW-M2C105–E
Dana
conventional
axles
M60 (M248)
E-250/350
M70FF
(M267FF)
E-350
M70HD
(M273HD)
E-450SAE 80W-90
Premium Rear
Axle LubricantXY-80W90–QL WSP-M2C197–A
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC-32–A WSB-M8B16–A2
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
224

MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
2Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118-A for complete refill of Visteon
Traction-Lok rear axles.
3Add 237 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118-A for complete refill
of Dana Limited Slip rear axles.
ENGINE DATA
Engine*4.6L V8
engine5.4L V8
engine6.8L V10 engine
Cubic inches 281 330 415
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9
Spark plug gap1.3-1.4 mm
(0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056 inch)
Ignition system Coil on plug Coil on plug Coil on plug
Compression
ratio9.4:1 9.0:1 9.0:1
*Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor diesel engine information.
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
225

washing ....................................166
waxing .....................................166
wheels ......................................167
wiper blades ............................168
Climate control (see Air
conditioning or Heating) ......47, 49
Clock ..........................15, 17, 19, 22
Clock adjust
AM/FM .......................................19
AM/FM Stereo ...........................19
AM/FM/CD .................................22
Compass, electronic ....................60
calibration .................................61
set zone adjustment .................61
Console
overhead ....................................59
Controls
power seat .................................74
Coolant
checking and adding ..............184
refill capacities ................187, 218
specifications ..................222, 225
Cruise control
(see Speed control) ....................65
Customer Assistance ................132
Ford accessories for your
vehicle .....................................170
Ford Extended Service
Plan ..........................................159
Getting assistance outside
the U.S. and Canada ..............163
Getting roadside assistance ...132
Getting the service you
need .........................................157
Ordering additional owner’s
literature .................................164
The Dispute Settlement
Board .......................................159Utilizing the
Mediation/Arbitration
Program ...................................162
D
Daytime running lamps
(see Lamps) ................................50
Dipstick
automatic transmission
fluid ..........................................200
engine oil .................................175
Doors
lubricant specifications ..........222
Driveline universal joint and
slip yoke ....................................200
Driving under special
conditions ..................................119
through water .........................119
E
Emergencies, roadside
jump-starting ..........................151
Emergency Flashers .................133
Emission control system ..........197
Engine ................................225–226
cleaning ...................................167
coolant .....................................184
diesel ...........................................6
fail-safe coolant ......................188
idle speed control ...................178
lubrication
specifications ..................222, 225
refill capacities ........................218
service points ..........................174
starting after a collision .........133
Engine block heater .................111
Engine oil ..................................175
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
235

K
Keys
positions of the ignition .........108
L
Lamps
bulb replacement
specifications chart ..................53
daytime running light ...............50
headlamps .................................50
headlamps, flash to pass ..........51
instrument panel, dimming .....51
interior lamps ...........................52
replacing bulbs ...................53–57
Lane change indicator
(see Turn signal) ........................52
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........112
Load limits .................................120
Loading instructions .................123
Lubricant specifications ...222, 225
Lumbar support, seats ...............74
M
Mirrors
fold away ...................................64
side view mirrors (power) .......63
Motorcraft parts ................193, 217
O
Octane rating ............................192
Oil (see Engine oil) ..................175
P
Parking brake ............................112Parts (see Motorcraft parts) ....217
Power distribution box
(see Fuses) ...............................139
Power door locks ........................68
Power point .................................62
Power steering ..........................113
fluid, checking and adding ....199
fluid, refill capacity ................218
fluid, specifications .........222, 225
Power Windows ...........................63
Preparing to drive your
vehicle ........................................113
R
Radio ..........................15, 17, 19, 22
Rear seat entertainment
system ..........................................26
Relays ................................135, 142
Remote entry system
illuminated entry ................50, 72
locking/unlocking doors ...........68
Roadside assistance ..................132
S
Safety Belt Maintenance ............88
Safety belts (see Safety
restraints) ..............................79–83
Safety defects, reporting ..........165
Safety restraints ....................79–83
belt minder ...............................84
extension assembly ..................88
for adults .............................80–82
for children .........................93–94
lap belt ......................................83
safety belt maintenance ...........88
warning light and chime ..........84
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
237