2004 FORD E-250 check transmission fluid

6. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the FULL COLD range. Be sure to put the
dipstick back in the reservoir.
BRAKE FLUID RESERVOIR
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the“MAX”line
that do not trigger the brake system
warning lamp are within the normal
operating range, there is no need to
add fluid. If the fluid levels are outside of the normal operating range,
the performance of your brake system could be compromised, seek
service from your dealer immediately.
DRIVELINE UNIVERSAL JOINT AND SLIP YOKE
Your vehicle may be equipped with universal joints that require
lubrication. Refer to theScheduled Maintenance Guidefor
maintenance intervals. If the original universal joints are replaced with
universal joints equipped with grease fittings, lubrication will also be
necessary.
TRANSMISSION FLUID
Checking automatic transmission fluid (if equipped)
Refer to yourScheduled Maintenance Guidefor scheduled intervals for
fluid checks and changes. Your transmission does not consume fluid.
However, the fluid level should be checked if the transmission is not
working properly, i.e., if the transmission slips or shifts slowly or if you
notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
temperature (approximately 30 km [20 miles]). If your vehicle has been
operated for an extended period at high speeds, in city traffic during hot
weather or pulling a trailer, the vehicle should be turned off for about 30
minutes to allow fluid to cool before checking.
1. Drive the vehicle 30 km (20 miles) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
MAX
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
213
ProCarManuals.com

4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated area for normal operating temperature or ambient
temperature.
Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the ambient temperature is
above 10°C (50°F).
Correct fluid level
The transmission fluid should be checked at normal operating
temperature 66°C-77°C (150°F-170°F) on a level surface. The normal
operating temperature can be reached after approximately 30 km
(20 miles) of driving.
You can check the fluid without driving if the ambient temperature is
above 10°C (50°F). However, if fluid is added at this time, an overfill
condition could result when the vehicle reaches normal operating
temperature.
The transmission fluid should be in
this range if at normal operating
temperature (66°C-77°C
[150°F-170°F]).
The transmission fluid should be in
this range if at ambient temperature
(10°C-35°C [50°F-95°F]).
High fluid level
Fluid levels above the safe range
may result in transmission failure.
An overfill condition of transmission
fluid may cause shift and/or
engagement concerns and/or possible damage.
High fluid levels can be caused by an overheating condition.
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
214
ProCarManuals.com

Automatic transmission fluid filter (if equipped)
The TorqShift automatic
transmission is equipped with a
serviceable external fluid filter
mounted on the driver’s side of the
transmission. Refer to the
Scheduled Maintenance Guidefor
service intervals.
To replace the transmission filter:
1. Shut off the engine.
2. Unscrew remote filter housing.
3. Replace filter with a new authorized Motorcraft filter element. Refer to
theMotorcraft part numberschart in this chapter.
4. Reinstall housing and check transmission fluid level using procedure in
this section.
AIR FILTER MAINTENANCE
Refer to the scheduled maintenance guide for the appropriate intervals
for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
216
ProCarManuals.com

checked or changed unless a leak is suspected, service is required or the
axle assembly has been submerged in water. The axle lubricant should
be changed any time the rear axle has been submerged in water.
Fill 6 mm to 14 mm (1/4 inch to 9/16 inch) below bottom of fill hole.
Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118–A, for complete refill of 8.8 inch
and 9.75 inch Traction-Lok axles.
3Fill Dana rear axles to 6 mm to 19 mm (1/4 inch to 3/4 inch) below
bottom of fill hole. Fill Visteon axles 6 mm to 14 mm (1/4 inch to 9/16
inch) below bottom of fill hole.
4Visteon Traction-Lok axles require 118 ml (4 oz.) of Additive Friction
Modifier XL—3 or equivalent meeting Ford specification EST-M2C118–A.
Dana limited-slip axles (E250/350/450/550) require 237ml (8 oz.) of
Additive Friction Modifier C8AZ—19B546–A or equivalent meeting Ford
specification EST-M2C118-A.
5Optional fuel tank 208L (55 gallon).
6Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to yourScheduled Maintenance Guideto determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCON, MERCONV and MERCONSP are not
interchangeable. DO NOT mix MERCON, MERCONV and
MERCONSP. Use of dual usage fluids in an automatic
transmission application requiring MERCONSP may cause
transmission damage. Use of a transmission fluid other than the
recommended fluid may cause transmission damage.
7Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size, if equipped with an in-tank cooler, if equipped an
oil to air cooler and if equipped with a remote filter assembly. The
amount of transmission fluid and fluid level should be set by the
indication on the dipstick’s normal operating range.
8If your vehicle is equipped with a single row radiator, there will be a
label on the top side of the radiator indicating“1 Row Radiator”.
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
237
ProCarManuals.com

1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to yourScheduled Maintenance Guideto determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
2Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118-A for complete refill of Visteon
Traction-Lok rear axles.
3Add 237 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118-A for complete refill
of Dana Limited Slip rear axles.
ENGINE DATA
Engine*4.6L V8 engine 5.4L V8 engine 6.8L V10 engine
Cubic inches 281 330 415
Required fuel 87 octane 87 octane 87 octane
Firing order 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8 1-6-5-10-2-7-3-8-4-9
Ignition
systemCoil on plug Coil on plug Coil on plug
Compression
ratio9.4:1 9.0:1 9.0:1
*Refer to thePower Stroke Direct Injection Turbo Diesel Owner’s
Guide Supplementfor diesel engine information.
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
241
ProCarManuals.com

A
Accessory delay ..........................70
Air bag supplemental
restraint system ..................96, 101
and child safety seats ..............98
description ........................96, 101
disposal ....................................100
driver air bag ............................98
indicator light .........................100
operation ...................................98
passenger air bag .....................98
Air cleaner filter .......216–217, 232
Ambulance packages ....................8
Antifreeze
(see Engine coolant) ................196
Anti-lock brake system
(see Brakes) ..............................120
Audio system
(see Radio) ................18, 20, 22, 25
Automatic transmission
driving an automatic
overdrive .........................124, 127
fluid, adding ............................213
fluid, checking ........................213
fluid, refill capacities ..............233
fluid, specification ..................241
Auxiliary power point .................69
Axle
lubricant specifications ..238, 241
refill capacities ........................233
traction lok ..............................122
B
Battery .......................................194
acid, treating emergencies .....194
jumping a disabled battery ....166
maintenance-free ....................194replacement, specifications ...232
servicing ..................................194
BeltMinder ...................................91
Brakes ........................................120
anti-lock ...................................120
anti-lock brake system
(ABS) warning light ...............120
fluid, checking and adding ....213
fluid, refill capacities ..............233
fluid, specifications .........238, 241
lubricant specifications ..238, 241
parking ....................................121
shift interlock ..........................123
Break-in period .............................5
Bulbs ............................................60
C
Calculating load ........................133
Capacities for refilling fluids ....233
Cell phone use ............................69
Child safety restraints ..............102
child safety belts ....................102
Child safety seats ......................104
in front seat ............................106
in rear seat ..............................106
tether anchorage hardware ...108
Cleaning your vehicle
engine compartment ..............183
exterior ....................................186
instrument panel ....................185
interior .....................................185
interior trim ............................185
plastic parts ............................184
safety belts ..............................185
washing ....................................182
waxing .....................................182
wheels ......................................183
wiper blades ............................184
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
Index
251
ProCarManuals.com

Climate control (see Air
conditioning or Heating) ......52, 54
Clock adjust
6-CD in dash .............................27
AM/FM .......................................19
AM/FM/CD .................................23
AM/FM/Tape
..............................20
Compass, electronic
....................67
calibration
.................................68
set zone adjustment
.................68
Console
overhead
....................................66
Controls
power seat
.................................81
Coolant
checking and adding
..............196
refill capacities
................200, 233
specifications
..................238, 241
Cruise control
(see Speed control)
....................72
Customer Assistance
................146
Ford accessories for your
vehicle
.....................................186
Ford Extended Service
Plan
..........................................175
Getting assistance outside
the U.S. and Canada
..............179
Getting roadside assistance
...146
Getting the service
you need
.................................173
Ordering additional owner’s
literature
.................................180
The Dispute Settlement
Board
.......................................175
Utilizing the Mediation/
Arbitration Program
...............178D
Daytime running lamps
(see Lamps) ................................55
Dipstick
automatic transmission
fluid ..........................................213
engine oil .................................191
Doors
lubricant specifications ..........238
Driveline universal joint and
slip yoke ....................................213
Driving under special
conditions ..................................127
through water .........................129
E
Emergencies, roadside
jump-starting ..........................166
Emergency Flashers .................147
Emission control system ..........209
Engine ................................241–242
cleaning ...................................183
coolant .....................................196
diesel ...........................................7
fail-safe coolant ......................201
idle speed control ...................194
lubrication
specifications ..................238, 241
refill capacities ........................233
service points ..........................190
starting after a collision .........147
Engine block heater .................119
Engine oil ..................................191
checking and adding ..............191
dipstick ....................................191
filter, specifications ........193, 232
recommendations ...................193
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
252
ProCarManuals.com

safety belt maintenance ...........95
warning light and chime ..........91
Safety seats for children ..........104
Seat belts
(see Safety restraints) ...............86
Seats ............................................80
child safety seats ....................104
front seats .................................80
Servicing your vehicle ..............188
Setting the clock
AM/FM stereo ...........................19
AM/FM/CD .................................23
AM/FM/In-dash 6 CD ................27
AM/FM/Tape ..............................20
Spare tire (see
Changing the Tire) ...................158
Spark plugs,
specifications .............232, 241–242
Special notice
ambulance conversions ..............8
diesel-powered vehicles .............7
utility-type vehicles ....................7
Specification chart,
lubricants ...........................238, 241
Speed control ..............................72
Starting your
vehicle ........................116–117, 119
jump starting ..........................166
Steering wheel
tilting .........................................66
T
Temperature control
(see Climate control) ...........52, 54
Tilt steering wheel ......................66
Tires ...................................217–219alignment ................................227
care ..........................................224
changing ..........................158–159
checking the pressure ............224
label .........................................224
replacing ..........................162, 230
rotating ....................................227
safety practices .......................230
sidewall information ...............220
snow tires and chains ............231
spare tire .................................157
terminology .............................219
tire grades ...............................218
treadwear ........................218, 229
Towing .......................................133
recreational towing .................145
trailer towing ..........................133
wrecker ....................................172
Traction-lok rear axle ...............122
Transmission .............................123
brake-shift interlock (BSI) ....123
fluid, checking and adding
(automatic) .............................213
fluid, refill capacities ..............233
lubricant specifications ..238, 241
Turn signal ..................................59
V
Vehicle dimensions ...................242
Vehicle Identification Number
(VIN) ..........................................245
Vehicle loading ..........................130
Ventilating your vehicle ...........119
W
Warning lights (see Lights) .......12
Washer fluid ..............................191
Water, Driving through .............129
2004 Econoline(eco)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
255
ProCarManuals.com