2004 DODGE VIPER suspension

WARNING!
²Do not use a tire, wheel size or rating other than
that specified for your vehicle. Some combina-
tions of unapproved tires and wheels may change
suspension dimensions and performance charac-
teristics, resulting in changes to steering, han-
dling, and braking of your vehicle. This can cause
unpredictable handling and stress to steering and
suspension components. You could lose control
and have an accident resulting in serious injury or
death. Use only the tire and wheel sizes with load
ratings approved for your vehicle.
²Never use a tire with a smaller load index or
capacity, other than what was originally equipped
on your vehicle. Using a tire with a smaller load
index could result in tire overloading and failure.
You could lose control and have an accident.
²Failure to equip your vehicle with tires having
adequate speed capability can result in sudden
tire failure and loss of vehicle control.
CAUTION!
Replacing original tires with tires of a different size
may result in false speedometer and odometer read-
ings.
Alignment And Balance
Poor suspension alignment may result in:
²Fast tire wear.
²Uneven tire wear, such as feathering and one-sided
wear.
²Vehicle pull to right or left.
Tires may also cause the vehicle to pull to the left or right.
Alignment will not correct this condition. See your dealer
for proper diagnosis.
STARTING AND OPERATING 123
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NPower Steering (Pump And Reservoir)......161
NBody Lubrication.....................162
NFront And Rear Suspension Ball Joints......162
NSteering Linkage......................163
NBody Mechanism Lubrication.............163
NWindshield Washers...................165
NExhaust System......................165
NCooling System.......................166
NHoses And Vacuum/Vapor Harnesses.......170
NBrake System........................171
NBrake, Power Steering, And Fuel System
Hoses.............................171NBrake And Clutch Fluid.................173
NMaster Cylinder......................174
NHydraulic Clutch.....................175
NTransmission........................175
NRear Axle...........................176
NWheel Bearings.......................177
NAppearance Care.....................177
mFuses Ð Power Distribution Center..........180
mVehicle Storage........................183
mReplacement Bulbs......................186
NInterior Light Bulbs....................186
NExterior Light Bulbs...................186
142 MAINTAINING YOUR VEHICLE

dipstick. If necessary, add fluid to restore to the proper
indicated level. With a clean cloth, wipe any spilled fluid
from all surfaces. Only petroleum fluids specially formu-
lated for minimum effect on the rubber hoses should be
used. Use only the manufacturer's recommended fluid.
Refer to Recommended Fluids, Lubricants and Genuine
Parts for the correct fluid type.
Body Lubrication
Locks and all body pivot points, including such items as
seat tracks, doors, liftgate and hood hinges, should be
lubricated periodically to assure quiet, easy operation
and to protect against rust and wear. Prior to the appli-
cation of any lubricant, the parts concerned should be
wiped clean to remove dust and grit; after lubricating
excess oil and grease should be removed. Particular
attention should also be given to hood latching compo-
nents to insure proper function. When performing other
underhood services, the hood latch, release mechanism
and safety catch should be cleaned and lubricated.The external lock cylinders should be lubricated twice a
year, preferably in the fall and spring. Apply a small
amount of a high quality lubricant such as MopartLock
Cylinder Lubricant directly into the lock cylinder.
Front and Rear Suspension Ball Joints
Your vehicle has suspension ball joints that require
periodic servicing. These ball joints should be inspected
whenever servicing a vehicle for other reasons.
Damaged seals should be replaced to prevent leakage or
contamination of the grease. If there is any movement
within the ball joint, the knuckle or control arm must be
replaced. The ball joints are not serviceable by them-
selves.
Relubrication
Ball joints are lubricated at the factory with a special
grease. They should be regreased at intervals as specified
in the maintenance schedules. When lubricating ball
162 MAINTAINING YOUR VEHICLE

the transmission. The fluid level should be at the bottom
of the fill hole. Add fluid, if necessary, to maintain the
proper level.
Frequency of Fluid Change
Under normal operating conditions, the fluid installed at
the factory will give satisfactory lubrication for the life of
the vehicle. If the vehicle is operated under severe
conditions, change the fluid as specified in Maintenance
ScheduleB. If contaminated with water, the fluid should
be changed immediately.
Rear Axle
Fluid Level Check
Every 12 months or 6,000 miles (10 000 km) the exterior of
the axle should be checked for evidence of gear oil
leakage. This check should be made with the vehicle in a
level position, supported by the suspension, on an axle
and wheel type hoist, or on the ground. The axle fluidlevel should be between the bottom of the filler plug and
a point approximately 3/8 inch (9.5mm) below the filler
plug.
Lubricant Selection
Use only the manufacturer's recommended transmission
fluid. Refer to the Recommended Fluids, Lubricants and
Genuine Parts section for correct fluid type. This Limited
Slip Differential requires that a friction control additive
be added to the gear oil whenever a fluid change is made.
Frequency of Oil Change
Drain and fill the axle at the interval specified in the
Maintenance Schedules. Change the fluid immediately if
contaminated with water.
176 MAINTAINING YOUR VEHICLE

Aiming Check
Each headlight assembly can be adjusted up and down
only. No left to right adjustment is necessary. To check,
proceed as follows:
1. Fill the fuel tank and park the vehicle on level ground.
A driveway is not normally level. If in doubt and you
have no way to check levelness, do not attempt to adjust
the headlights.
2. Mark the position of the headlights on a wall prior to
loading the vehicle. Load the trunk with the items you
normally carry. Have someone sit in the driver's seat who
is about the same weight as the person who drives the
vehicle.3. Push down on the front and rear of the vehicle several
times to make sure that the suspension has settled.
4. Then readjust the headlights to the original position.
NOTE:If any further adjustments are necessary, contact
your dealership.
194 MAINTAINING YOUR VEHICLE

Once a Month
²Check tire pressure and look for unusual wear or
damage.
²Inspect the battery and clean and tighten the terminals
as required.
²Check the fluid levels of coolant reservoir, brake
master cylinder, power steering and transmission and
add as needed.
²Check all lights and all other electrical items for correct
operation.At Each Oil Change
²Change the engine oil filter.
²Inspect the exhaust system.
²Inspect the brake hoses.
²Inspect the suspension components.
²Lubricate door hinges and check springs.
²Check the engine coolant level, hoses, and clamps.
²Check power steering fluid level.
²Rotate the tires at each oil change interval shown on
Schedule ªAº 6,000 miles (10 000 km) or every other
interval shown on Schedule ªBº 6,000 miles (10 000
km).
202 MAINTENANCE SCHEDULES
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Miles 3,000 6,000 9,000 12,000 15,000 18,000
(Kilometers) (5 000) (10 000) (14 000) (19 000) (24 000) (29 000)
Change engine oil and engine oil filter.XXXXX X
Inspect the brake linings. X
Change the rear axle fluid. X
Inspect and replace, if necessary, theair
cleaner filter.X
Lubricate the front and rear suspension ball
joints.X
204 SCHEDULE ªBº
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Miles 21,000 24,000 27,000 30,000 33,000 36,000
(Kilometers) (34 000) (38 000) (43 000) (48 000) (53 000) (58 000)
Change engine oil and engine oil filter.XXXXX X
Lubricate the front and rear suspension ball
joints.X
Inspect the brake linings. X X
Change the rear axle fluid. X X
Inspect and replace, if necessary, theair
cleaner filter.X
Replace thespark plugs.X
Change the transmission fluid. X
Inspect and replace, if necessary, thePCV ori-
fice.*X
Change the brake and clutch fluid. X
SCHEDULE ªBº 205
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