2004 DODGE VIPER transmission

²Slow down during rainstorms or when roads are
slushy.
²Slow down if road has standing water or puddles.
CAUTION!
Driving your Viper through deep puddles at speeds
over 5 mph, may cause water to be ingested into the
engine. This can cause severe engine damage.
²Replace tires when tread wear indicators first become
visible.
²Keep tires properly inflated.
²Maintain enough distance between your vehicle and
the vehicle in front to avoid a collision in a sudden
stop.
FREEING A STUCK VEHICLE
If your vehicle becomes stuck in mud, sand or snow, it
can often be moved by a rocking motion. Turn your
steering wheel right and left to clear the area around the
front wheels. Then shift back and forth between Reverse
and First gear. Usually the least accelerator pedal pres-
sure to maintain the rocking motion without spinning the
wheels is most effective.
CAUTION!
Racing the engine or spinning the wheels too fast
may lead to transmission/axle overheating and fail-
ure. It can also damage the tires. Do not spin the
wheels above 30 mph (48 km/h).
138 WHAT TO DO IN EMERGENCIES

NPower Steering (Pump And Reservoir)......161
NBody Lubrication.....................162
NFront And Rear Suspension Ball Joints......162
NSteering Linkage......................163
NBody Mechanism Lubrication.............163
NWindshield Washers...................165
NExhaust System......................165
NCooling System.......................166
NHoses And Vacuum/Vapor Harnesses.......170
NBrake System........................171
NBrake, Power Steering, And Fuel System
Hoses.............................171NBrake And Clutch Fluid.................173
NMaster Cylinder......................174
NHydraulic Clutch.....................175
NTransmission........................175
NRear Axle...........................176
NWheel Bearings.......................177
NAppearance Care.....................177
mFuses Ð Power Distribution Center..........180
mVehicle Storage........................183
mReplacement Bulbs......................186
NInterior Light Bulbs....................186
NExterior Light Bulbs...................186
142 MAINTAINING YOUR VEHICLE

WARNING!
A hot exhaust system can start a fire if you park over
materials that can burn. Such materials might be
grass or leaves coming into contact with your ex-
haust system. Do not park or operate your vehicle in
areas where your exhaust system can contact any-
thing that can burn.
In unusual situations involving grossly malfunctioning
engine operation, a scorching odor may suggest severe
and abnormal catalyst overheating. If this occurs, stop
the vehicle, turn off the engine and allow it to cool.
Service, including a tune up to manufacturers specifica-
tions, should be obtained immediately.To minimize the possibility of catalytic converter dam-
age:
²Do not shut off the engine or interrupt the ignition
when the transmission is in gear and the vehicle is in
motion.
²Do not try to start the engine by pushing or towing the
vehicle.
²Do not idle the engine with any spark plug wires
disconnected for prolonged period.
Ignition Wiring System and Ignition Timing
The ignition cables should be kept clean and properly
connected. Terminals should be fully seated. Do not
remove the nipple assemblies from the coil towers unless
the nipples are damaged or cable testing shows high
resistance or broken insulation. Refer to the Service
154 MAINTAINING YOUR VEHICLE

Hydraulic Clutch
The fluid in the clutch master cylinder should be checked
when performing other under hood services. To check
the fluid level, remove the reservoir cap. If necessary, add
fluid to the reservoir. Use only the manufacturer's rec-
ommended brake fluid. Refer to the Recommended Flu-
ids, Lubricants and Genuine Parts section for the correct
fluid type. Mopar brake fluid is fluid of this quality and
is recommended to provide best brake performance.
Make sure that the fluid has been stored in a tightly
closed container to avoid contamination with dirt or
moisture. Do Not Overfill. Overfilling can cause clutch
release problems as the clutch wears. A low fluid level
may indicate a leak, in which case, hydraulic clutch
linkage replacement may be required. The fluid level in
the reservoir will rise as the clutch wears - Do Not
Remove Fluid.
Do not allow petroleum base fluid to contaminate the
brake fluid Ð seal damage will result.
Transmission
Lubricant Selection
Refer to the Recommended Fluids, Lubricants and Genu-
ine Parts section for correct fluid type.
CAUTION!
Using a transmission fluid other than the manufac-
turer's recommended fluid may cause deterioration
in transmission shift quality. Refer to the Recom-
mended Fluids, Lubricants and Genuine Parts sec-
tion for correct fluid type.
Fluid Level Check
The fluid in the transmission should be checked when-
ever other underhood services are done. Check the fluid
level by removing the fill plug located on the left side of
MAINTAINING YOUR VEHICLE 175
7

the transmission. The fluid level should be at the bottom
of the fill hole. Add fluid, if necessary, to maintain the
proper level.
Frequency of Fluid Change
Under normal operating conditions, the fluid installed at
the factory will give satisfactory lubrication for the life of
the vehicle. If the vehicle is operated under severe
conditions, change the fluid as specified in Maintenance
ScheduleB. If contaminated with water, the fluid should
be changed immediately.
Rear Axle
Fluid Level Check
Every 12 months or 6,000 miles (10 000 km) the exterior of
the axle should be checked for evidence of gear oil
leakage. This check should be made with the vehicle in a
level position, supported by the suspension, on an axle
and wheel type hoist, or on the ground. The axle fluidlevel should be between the bottom of the filler plug and
a point approximately 3/8 inch (9.5mm) below the filler
plug.
Lubricant Selection
Use only the manufacturer's recommended transmission
fluid. Refer to the Recommended Fluids, Lubricants and
Genuine Parts section for correct fluid type. This Limited
Slip Differential requires that a friction control additive
be added to the gear oil whenever a fluid change is made.
Frequency of Oil Change
Drain and fill the axle at the interval specified in the
Maintenance Schedules. Change the fluid immediately if
contaminated with water.
176 MAINTAINING YOUR VEHICLE

Chassis
Component Fluid, Lubricant, or Genuine Part
Transmission Mopar Synthetic Manual Transmission Lubricant 75W/85W (Castrol Syntorq
LT 75W/85W)
Rear Axle Mopar Synthetic Gear and Axle Lubricant 75W-140, with Limited Slip Addi-
tive Friction Modifier
Brake Master Cylinder MopartBrake & Clutch Fluid DOT 4 Motor Vehicle
Power Steering Reservoir ATF+4
MAINTAINING YOUR VEHICLE 197
7

Once a Month
²Check tire pressure and look for unusual wear or
damage.
²Inspect the battery and clean and tighten the terminals
as required.
²Check the fluid levels of coolant reservoir, brake
master cylinder, power steering and transmission and
add as needed.
²Check all lights and all other electrical items for correct
operation.At Each Oil Change
²Change the engine oil filter.
²Inspect the exhaust system.
²Inspect the brake hoses.
²Inspect the suspension components.
²Lubricate door hinges and check springs.
²Check the engine coolant level, hoses, and clamps.
²Check power steering fluid level.
²Rotate the tires at each oil change interval shown on
Schedule ªAº 6,000 miles (10 000 km) or every other
interval shown on Schedule ªBº 6,000 miles (10 000
km).
202 MAINTENANCE SCHEDULES
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Miles 21,000 24,000 27,000 30,000 33,000 36,000
(Kilometers) (34 000) (38 000) (43 000) (48 000) (53 000) (58 000)
Change engine oil and engine oil filter.XXXXX X
Lubricate the front and rear suspension ball
joints.X
Inspect the brake linings. X X
Change the rear axle fluid. X X
Inspect and replace, if necessary, theair
cleaner filter.X
Replace thespark plugs.X
Change the transmission fluid. X
Inspect and replace, if necessary, thePCV ori-
fice.*X
Change the brake and clutch fluid. X
SCHEDULE ªBº 205
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