2004 DODGE SPRINTER engine

60 UNDERSTANDING THE FEATURES OF YOUR VEHICLEHOOD
To open:
1. Pull the release lever (1).
The hood then opens slightly and is restrained by
the safety catch.
WARNING!
When the hood is open, there is a risk of injury due
to very hot engine components.
When the engine is running or the key is in
position 2 in the ignition lock, there is a risk of
injury due to moving engine components and the
electrical system.
The engine is equipped with a transistorized
ignition system. Because of the high voltage it is
dangerous to touch any components (ignition coils,
spark plug sockets, diagnostic socket) of the
ignition system with the engine running, while
starting or if the ignition is on and the engine is
turned manually.
To help prevent severe personal injuries and death,
stay clear of moving parts when the hood is open
and the engine is running.
If you see flames or smoke coming from the engine
compartment, or if the coolant\temperature gauge
indicates that the engine is overheated, do not open
the hood. Move away from vehicle and do not open
the hood until the engine has cooled. If necessary,
call the fire department.
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UNDERSTANDING THE FEATURES OF YOUR VEHICLE 77
3
Ashtray in the rear passenger compartment.
The ashtrays are located in the side linings in the
passenger compartment.
ELECTRICAL OUTLETThe electrical outlet is located on the
lower right in the center of the
dashboard.
NOTE: Maximum capacity: 180 VACAUTION!
 Many accessories that can be plugged in draw
power from the vehicle’s battery, even when not
in use (i.e. cellular phones, etc.). Eventually, if
plugged in long enough, the vehicle’s battery
will discharge sufficiently to degrade battery life
and/or prevent engine starting.
 Accessories that draw higher power (i.e., coolers,
vacuum cleaners, lights, etc.), will degrade the
battery even more quickly. Only use these
intermittently and with greater caution. After the use of high power draw accessories, or
long periods of the vehicle not being started (with
accessories still plugged in), the vehicle must be
driven a sufficient length of time to allow the
alternator to recharge the vehicle’s battery.
Freightliner-all.book Pag e 77 Monday , December 1, 2003 2:54 PM

UNDERSTANDING YOUR INSTRUMENT PANEL
4
CONTENTS
Instruments and Controls . . . . . . . . . . . . . . . . . . . . 83

Instrument Cluster and Indicator Lamps . . . . . . . 85Multi-Function Indicator . . . . . . . . . . . . . . . . . . . 87Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89Odometer and Trip Meter . . . . . . . . . . . . . . . . . . 90Instrument and Display Lighting . . . . . . . . . . . 90Outside Temperature Display . . . . . . . . . . . . . . 91Tachometer (Engine rpm) . . . . . . . . . . . . . . . . . . 92Coolant Temperature Gauge . . . . . . . . . . . . . . . 93Fuel Gauge with Reserve Fuel Indicator Lamp . 94Battery Charge Indicator Lamp . . . . . . . . . . . . . 95Water in Fuel Indicator Lamp . . . . . . . . . . . . . . 96Engine Oil Level Indicator Lamp . . . . . . . . . . . . 97Coolant Level Indicator Lamp . . . . . . . . . . . . . . 98Engine Control Unit Indicator Lamp . . . . . . . . 99Indicator Lamp Symbols . . . . . . . . . . . . . . . . . . . 99

Switch Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

ASSYST Maintenance Computer (Optional). . . . 103Engine Oil Level – Display in Instrument
Cluster (Vehicles with ASSYST Maintenance
Computer only) . . . . . . . . . . . . . . . . . . . . . . . . . 105Displaying Engine Oil Level with Engine Off . . . 106

Engine Oil Level Indicator in Instrument
Cluster (Vehicles without ASSYST Maintenance
Computer) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

Heating, Ventilation . . . . . . . . . . . . . . . . . . . . . . . . 109Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110Air Recirculation . . . . . . . . . . . . . . . . . . . . . . . . . 110Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111De-Fogging and De-Icing The Front
Windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112Side Air Vents and Center Air Vents . . . . . . . . 113Upper Air Vents . . . . . . . . . . . . . . . . . . . . . . . . . 113Heated Rear Window (Optional) . . . . . . . . . . . 114
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82 UNDERSTANDING YOUR INSTRUMENT PANEL
Windshield Heater (Optional) . . . . . . . . . . . . . 114Residual Engine Heat Utilization (REST) . . . . 115

Air Conditioning, Regulated (Optional) . . . . . . 115Climate Control (on Vehicles with Air
Conditioning) . . . . . . . . . . . . . . . . . . . . . . . . . . . 116Dehumidification
(on Vehicles with Air Conditioning) . . . . . . . . 117Air Conditioner for the Rear Passenger
Compartment (Optional) . . . . . . . . . . . . . . . . . 118Air Recirculation . . . . . . . . . . . . . . . . . . . . . . . . 119Air Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

Electric Blower (Optional) . . . . . . . . . . . . . . . . . . . 121

Heater Booster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

Auxiliary Heater – Water or Air Heater
(Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123Auxiliary Heater Switch
(Water Heater only) . . . . . . . . . . . . . . . . . . . . . . 124
Timer Auxiliary Heater
(Water and Air Heater) . . . . . . . . . . . . . . . . . . . 125Settings with the Auxiliary Heater
switched on (only with Water Heater) . . . . . . 129

Auxiliary Heat Exchanger in Load
Compartment, only with Auxiliary Water
Heater (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . 129

Auxiliary Heater – Tips for Coping with
Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130Overheating (Water Heater) . . . . . . . . . . . . . . . 131Overheating (Air Heater) . . . . . . . . . . . . . . . . . 131
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84 UNDERSTANDING YOUR INSTRUMENT PANELLegend For Instruments And Controls
1. Left-hand air vent.
2. Multifunction switch.
3. Cruise control.
4. Hood release lever.
5. Instrument cluster, refer to "Instrument Cluster
and Indicator Lamps".
6. Hazard warning flasher switch.
7. Steering wheel with horn, front driver airbag.
8. Fuse box.
9. Windshield wiper switch, refer to "Windshield
Wiper Switch".
10. Ignition lock/starter switch.
11. Center air vents.
12. Upper air vents.
13. Radio, see individual manual.14. Temperature control switch.
15. Airflow control switch.
16. Air distribution switch.
17. Temperature sensor, automatic heating
control / air conditioning, regulated.
18. Air conditioning switch.
19. Heater booster switch.
20. Residual engine heat utilization switch.
21. Gear selector lever (automatic transmission)
22. Timer for auxiliary heater (water- or air heater).
23. Electrical outlet.
24. Ashtray.
25. Cup holder.
26. Front passenger airbag.
27. Right-hand air vent.
28. Glove compartment.Freightliner-all.book Pag e 84 Monday , December 1, 2003 2:54 PM

86 UNDERSTANDING YOUR INSTRUMENT PANELLegend For Instrument Cluster And Indicator Lamps
1. Tachometer (Engine rpm), refer to "Tachometer
(Engine rpm)".
2. Turn signal indicator lamp (left), refer to
"Combination Switch".
3. Turn signal indicator lamp (right), refer to
"Combination switch".
4. ASR warning lamp or ESP warning lamp.
5. Speedometer.
6. Multi-function indicator, refer to "Multi-Function
Indicator".
7. Gear selector lever position.
8. Coolant temperature gauge, refer to "Coolant
Temperature Gauge".9. Fuel gauge with reserve fuel indicator lamp
(yellow), refer to "Fuel Gauge with Reserve Fuel
Indicator Lamp".
10. Warning and indicator lamps.
11. Odometer/trip meter selector, refer to "Odometer
and Trip Meter".
Clock/outside temperature display selector, refer
to "Clock and Outside Temperature Display".
12. Instrument lighting brighter/dimmer, refer to
"Instrument Lighting".Freightliner-all.book Pag e 86 Monday , December 1, 2003 2:54 PM

88 UNDERSTANDING YOUR INSTRUMENT PANELThe multi-function indicator can be used to call up the
odometer, trip meter, clock and outside temperature,
or information such as remaining time/distance until
the next service is due, or the engine oil level.
The multi-function indicator is activated by:
Turning the key to position 2 in the ignition lock,
opening the driver’s door,
pressing one of the buttons (‘), I, ç or
æ,
switching the side lights on, refer to "Combination
Switch".1. Press the button (‘) to switch between the
odometer and the trip meter, and to reset the trip
meter.
Press the button (‘) to activate the ASSYST
maintenance computer.
2. Press the I button to switch between the time
and outside temperature and to activate the time
adjustment.
3. Press the ç to adjust (dim) the display and
instrument lighting and to adjust the clock.
4. Press the æ to adjust (brighten) the display and
instrument lighting and to adjust the clock.Freightliner-all.book Pag e 88 Monday , December 1, 2003 2:54 PM

92 UNDERSTANDING YOUR INSTRUMENT PANELThe outside temperature is displayed when the multi-
function indicator is activated. Sudden changes in
temperature, for instance when leaving a garage, are
only shown after a certain delay.
NOTE: Outside temperature display
°F in USA only.
°C in Canada only.
Tachometer (Engine rpm)Do not exceed the maximum permissible engine speed.
NOTE: To protect the engine, its fuel supply is
interrupted when the maximum rpm is reached.
Despite this, the maximum rpm can still be exceeded in
overrun mode (e.g. when driving downhill).
WARNING!
Even if the display still reads a few degrees above
32°F (0
°C), the road surface may be icy, particular-
ly in woods or on bridges. You could skid and lose
control over your vehicle and thereby cause an ac-
cident.
Adapt your speed and driving style to the
prevailing road and weather conditions to prevent
an accident and possible personal injury or
property damage.
Freightliner-all.book Pag e 92 Monday , December 1, 2003 2:54 PM