Page 343 of 426

Cooling System
Cooling System Maintenance
At the intervals shown in the Maintenance Schedules
Section of the manual, the system should be drained,
flushed and filled.
Inspection
Coolant protection checks should be made every 12
months (prior to the onset of freezing weather, where
applicable). If coolant is dirty or rusty in appearance, the
system should be drained, flushed and refilled with fresh
coolant as specified.
Inspect the entire cooling system for leaks. Check the face
of the radiator for any accumulation of bugs, leaves, or
other foreign matter. If dirty, clean the radiator core with
a garden hose. With the engine OFF, gently spray water
from the back of the radiator core. Check coolant bottle
tube for condition and tightness of connections at coolant
bottle and radiator.Check the coolant pressure cap and coolant bottle for
proper vacuum sealing. With the engine at normal oper-
ating temperature, note the level of the coolant in the
coolant bottle. Without removing the pressure cap (with
the engine off), drain a small amount of coolant from the
radiator drain cock. If the coolant level in the coolant
bottle drops, the system is sealing properly.
Extremely cold ambient temperature may require the
addition of a ªwinter frontº for effective operation of the
cab heating/cooling system. Make certain that a percent-
age of the radiator is exposed for adequate air flow
through the charge air cooler and automatic transmission
oil cooler. The percentage of opening must be increased
with the increasing ambient air temperature and/or
engine load. If the cooling fan can be heard cycling
frequently, increase the size of the opening in the winter
front.
MAINTAINING YOUR VEHICLE 343
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Page 379 of 426
2. Pull bulb straight from the connector.
3. Reverse procedure for installation of bulbs and hous-
ing.FLUID CAPACITIES
FLUID CAPACITIES U.S. Metric
Fuel
2500 Shortbed Models 34 gal. 128L
2500 Longbed Models 35 gal. 132L
3500 Shortbed Models 34 gal. 128L
3500 Longbed Models 35 gal. 132L
Engine Oil
5.9L Diesel Engine I-6 12.0 qts. 11.4L
Cooling System
5.9L Diesel Engine I-6 7 gal. 26.5L
MAINTAINING YOUR VEHICLE 379
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Page 380 of 426
RECOMMENDED FLUIDS, LUBRICANTS AND GENUINE PARTS
Engine
Component Fluids, Lubricants and Genuine Parts
Engine Coolant MopartAntifreeze/Coolant 5 Year/100,000 Mile Formula HOAT (Hybrid Or-
ganic Additive Technology) P/N 5011764AB or equivalent.
Engine Oil For the proper quality and SAE Grade oil for your engine, refer to the sec-
tion9Maintenance Procedures.9
Engine Oil Filter MopartEngine Oil Filter, P/N 05083285AA or equivalent.
Engine Fuel Filter MopartFuel Filter, P/N 05015581AB or equivalent.
Fuel Selection Refer to the section9Fuel Requirements9for detailed information on fuel se-
lection.
380 MAINTAINING YOUR VEHICLE
Page 385 of 426

²Off-road or desert operation.
²Extensive operation at high engine speeds (greater
than 2900 rpm) and loads (greater than 70% throttle).
NOTE:Most vehicles are operated under the conditions
listed for Schedule9B9.
Second is ScheduleªAº. It is for vehicles that are not
operated under any of the conditions listed under Sched-
ule9B9.
Use the schedule that best describes your driving condi-
tions. Where time and mileage are listed, follow the
interval that occurs first.
CAUTION!
Failure to perform the required maintenance items
may result in damage to the vehicle.
At Each Stop for Fuel
²Check the engine oil level about 15 minutes after a
fully warmed engine is shut off. Checking the oil level
while the vehicle is on level ground will improve the
accuracy of the oil level reading. Add oil only when
the level is at or below the ADD or MIN mark.
²Check the windshield washer solvent and add if
required.
²Drain water from the fuel filter.
Once a Month
²Check tire pressure and look for unusual wear or
damage.
²Inspect the batteries and clean and tighten the termi-
nals as required.
MAINTENANCE SCHEDULES 385
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Page 386 of 426
²Check the fluid levels of coolant reservoir, brake
master cylinder, and transmission and transfer case (if
equipped), add as needed.
²Check Filter MinderŸ. Replace air cleaner filter
element if necessary.
²Check all lights and all other electrical items for correct
operation.
At Each Oil Change
²Change the engine oil filter.
²Inspect the exhaust system.
²Inspect the brake hoses.
²Inspect the CV joints (if equipped) and front suspen-
sion components.
²Check the automatic transmission fluid level.
²Check the manual transmission fluid level.
²Check the coolant level, hoses, and clamps.
386 MAINTENANCE SCHEDULES
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Page 388 of 426
Miles 3,750 7,500 11,250 15,000 18,750
(Kilometers) (6 000) (12 000) (18 000) (24 000) (30 000)
Change engine oil and engine oil filter. X X
Rotate tires. X X
Lubricate outer tie rod ends 2500/3500 (4X4) mod-
els only.XX
Inspect water pump weep hole for blockage. X
Replace fuel filter element. Clean the water in fuel
sensor.X
Change rear axle fluid.X
Change front axle fluid (4X4). X
Inspect brake linings.X
Inspect and adjust parking brake if necessary. X
388 SCHEDULE ªBº
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Page 389 of 426
Miles 22,500 26,250 30,000 33,750 37,500
(Kilometers) (36 000) (42 000) (48 000) (54 000) (60 000)
Change engine oil and engine oil filter. X X X
Rotate tires. X X X
Lubricate outer tie rod ends 2500/3500 (4X4) mod-
els only.XXX
Inspect drive belt, replace as required. X
Inspect fan hub. X
Inspect damper. X
Inspect water pump weep hole for blockage. X
Replace fuel filter element. Clean the water in fuel
sensor.X
Change rear axle fluid. X
Change front axle fluid (4X4). X
Check transfer case fluid level (4X4). X
Drain and refill automatic transmission fluid. Re-
place filter and adjust bands.X
SCHEDULE ªBº 389
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Page 390 of 426
Miles 41,250 45,000 48,750 52,500 56,250
(Kilometers) (66 000) (72 000) (78 000) (84 000) (90 000)
Change engine oil and engine oil filter. X X
Rotate tires. X X
Lubricate outer tie rod ends 2500/3500 (4X4) mod-
els only.XX
Inspect drive belt, replace as required. X
Inspect water pump weep hole for blockage. X
Replace fuel filter element. Clean the water in fuel
sensor.X
Inspect brake linings. X
Inspect and adjust parking brake if necessary. X
Change rear axle fluid. X
Change front axle fluid (4X4). X
390 SCHEDULE ªBº
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