2004 DODGE RAM 2500 DIESEL brake

NTrailer Towing Ð Hitches...............275
NConnecting Trailer Lighting And Electric
Trailer Brakes........................276
NTrailer Weight And Trailer Tongue Weight....278
NTrailer Towing Information
(Maximum Trailer Weight Ratings).........279
NTrailer Towing Mirrors Ð If Equipped......279
NCooling System Tips Ð Trailer Towing......280
NAutomatic Transmission Oil Temperature
Warning Light.......................281
NTowing With An Automatic Transmission....281
mSnowplow............................282
NBefore Plowing.......................283
NSnowplow Prep Package Model Availability . . 283NOver The Road Operation With Snowplow
Attached...........................284
NMethods For Removing Snow............284
NOperating Tips.......................284
NGeneral Maintenance...................285
mRecreational Towing Ð 4±Wheel Drive Vehicles
(Behind Motorhome, Etc.).................286
NRecreational Towing Procedure Ð Manual
Shift Transfer Case Ð If Equipped.........286
NReturning To Normal Operation Ð Manual
Shift Transfer Case....................287
NRecreational Towing Procedure Ð Electronic
Shift Transfer Case Ð If Equipped.........288
NReturning To Normal Operation Ð Electronic
Shift Transfer Case....................290
202 STARTING AND OPERATING

IGNITION/STARTER SWITCH
LOCK
Locks the automatic transmission shift control into the
PARK position. It also engages the steering wheel lock (if
equipped) when the steering wheel is turned.NOTE: This vehicle is equipped with a transmission
shift interlocking system. The brake pedal must be
depressed to shift out of Park (P).
OFF
Unlocks the steering wheel (if equipped with locking
wheel) and the automatic transmission shift control with
engine off.
ON
This is the normal running position.
START
Starts the engine. When the engine starts, release the key.
The ignition key will return to the ON position for
normal driving.
204 STARTING AND OPERATING

²A heated intake air system both improves engine
starting and reduces the amount of white smoke
generated by a warming engine.
Normal Starting Procedure Ð Engine Manifold
AirTemperature Above 66ÉF (19ÉC)
Observe the Instrument Panel Cluster lights when start-
ing the engine.
1. Always apply the parking brake.
2. Shift into PARK for an automatic transmission. Fully
depress and hold the clutch and shift into NEUTRAL for
a manual transmission. Models with manual transmis-
sion are equipped with a clutch interlocking cranking
system. The clutch must be fully depressed to start the
vehicle.
3. Turn the ignition key to the ON position and look at
the instrument panel cluster lamps.The lamps in the instrument panel cluster will illuminate
when the ignition key is first turned to the ON position.
This is a bulb check programmed to last for approxi-
mately 3 seconds. After the bulb check is completed, the
Malfunction Indicator Light and Brake Warning light will
remain on. After the bulb check is complete and the
WAIT TO START indicator goes out proceed to step 4.
CAUTION!
If WATER IN FUEL indicator light remains on DO
NOT START engine before you drain water from the
fuel filter to avoid engine damage. See Section 7 Ð
Maintaining Your Vehicle, for water drain proce-
dures.
4. Turn the ignition key to START and crank the engine.
Do not press the accelerator during starting.
206 STARTING AND OPERATING

CAUTION!
Do not crank engine for more than 15 seconds at a
time as starter motor damage may result. Turn key to
OFF and wait at least two minutes before trying
again.
5. When the engine starts, release the key.
6. Check to see that there is oil pressure.
7. Release the parking brake.
Starting Procedure Ð Engine Manifold Air
Temperature Below 66ÉF (19ÉC)
NOTE:The temperature displayed on the overhead
console (if equipped) does not necessarily reflect the
engine manifold air temperature. The wait-to-start lamp
will illuminate momentarily for a bulb check when the
ignition key is turned to the ON position, however whencertain engine temperatures fall below 66ÉF (19ÉC) the
lamp will remain on indicating the intake manifold
heater system is active.
Follow the steps in the Normal Starting Procedure ex-
cept:
CAUTION!
Do not crank engine for more than 15 seconds at a
time or starter motor damage may result. Turn key to
OFF and wait at least 2 minutes for starter to cool
before repeating start procedure.
²The WAIT TO START light will remain on for a period
of time (length of time depends on engine tempera-
ture) after completion of the bulb check.
STARTING AND OPERATING 207
5

²After the WAIT TO START light goes off, turn the
ignition key to START. Do not press the accelerator
during starting.
²Check to see that there is oil pressure.
²Allow the engine to idle at fast idle for about three
minutes until the manifold heaters have completed
the post-heat cycle.
²Release the parking brake and drive.
NOTE:Engine idle speed will automatically increase to
1000 rpm at low coolant temperatures to improve engine
warm-up.
NOTE:If the engine stalls or if the ignition switch is left
On for more than 2 minutes after the WAIT TO START
light goes out, reset the grid heaters by turning the
ignition switch to Off and the back On. Repeat steps 3
through 7 of the normal starting procedure.
For Extremely Cold Weather Starting (Engine
Temperature Below 0ÉF (- 18ÉC)
In extremely cold weather below 0ÉF (- 18ÉC) it may be
beneficial to cycle the manifold heaters twice before
attempting to start the engine. This can be accomplished
by turning the ignition OFF and then back ON after the
WAIT TO START light has gone off, but before the engine
is started. However, repeated cycling of the manifold
heaters will result in damage to the heater elements or
reduced battery voltage.
NOTE: If multiple pre-heat cycles are used before
starting, additional engine run time may be required to
maintain battery state of charge at a satisfactory level.
²If the engine stalls after the initial start, the ignition
must be turned to the OFF position and then to the ON
position to recycle the manifold heaters.
NOTE:Excessive white smoke and poor engine perfor-
mance will result if manifold heaters are not recycled.
208 STARTING AND OPERATING

Arctic Operation
Where there are no provisions to keep the engine warm
when it is operating in ambient temperatures consistently
below (-10ÉF/-23ÉC), use 5W-40syntheticengine oil and
fuel that meets the requirements in Section 7, ªMainte-
nance Procedures,º Engine Oil Selection.
Engine Warm-Up
Avoid full throttle operation when the engine is cold.
When starting a cold engine, bring the engine up to
operating speed slowly to allow the oil pressure to
stabilize as the engine warms up.
NOTE:High-speed, no-load running of a cold engine
can result in excessive white smoke and poor engine
performance. No-load engine speeds should be kept
under 1,200 rpm during the warm-up period, especially
in cold ambient temperature conditions.If temperatures are below 32ÉF (0ÉC), operate the engine
at moderate speeds for 5 minutes before full loads are
applied.
Engine Idling Ð In Cold Weather
Avoid prolonged idling. Long periods of idling may be
harmful to your engine because combustion chamber
temperatures can drop so low that the fuel may not burn
completely. Incomplete combustion allows carbon and
varnish to form on piston rings and injector nozzles.
Also, the unburned fuel can enter the crankcase, diluting
the oil and causing rapid wear to the engine.
NOTE:
²If ambient temperatures are low and the coolant
temperature is below 200ÉF (93ÉC), the engine idle
speed will slowly increase to 1000 RPM after 2 minutes
of idle, if the following conditions are met:
²foot is off brake pedal and throttle pedal
214 STARTING AND OPERATING

²automatic transmission is in Park (P)
²vehicle speed is zero
²Applying the throttle will cancel fast idle
²If the engine is equipped with an aftermarket exhaust
brake (manual transmissions only), operating the ex-
haust brake at idle will greatly improve warm up rate
and will help keep the engine close to operating
temperature during extended idle.
Stopping The Engine
Idle the engine a few minutes before routine shutdown.
After full load operation, idle the engine 3 to 5 minutes
before shutting it down. This idle period will allow the
lubricating oil and coolant to carry excess heat away from
the combustion chamber, bearings, internal components,
and turbocharger. This is especially important for turbo-
charged, charge air cooled engines, like your Turbo Ram.
Driving
ConditionLoadTurbo-
charger
TemperatureIdle Time
(min.) Be-
fore Engine
Shutdown
Stop and
GoEmpty Cool Less than
One
Stop and
GoMedium One
Highway
SpeedsMedium Warm Two
City Traffic Maximum
GCWRThree
Highway
SpeedsMaximum
GCWRFour
Uphill
GradeMaximum
GCWRHot Five
STARTING AND OPERATING 215
5

Engine Speed Control
CAUTION!
Prevent overspeeding the engine going down hill.
When descending steep grades, use a combination of
gears and service brakes to control vehicle/engine
speed. Overspeed can cause severe engine damage.
Operating Precautions
Avoid Overheating The Engine
The temperature of the coolant (a mixture of 50%
ethylene-glycol and 50% water) must not exceed the
normal range of the temperature gauge (240ÉF/116ÉC)
with a 16 psi (110 kPa) radiator cap.
Usually the coolant temperature indicated during opera-
tion will be to the left of center in the normal range of the
gauge.
Avoid Low Coolant Temperature Operation
Continual operation at low coolant temperature below
the normal range on the gauge (140ÉF/60ÉC) can be
harmful to the engine. Low coolant temperature can
cause incomplete combustion which allows carbon and
varnish to form on piston rings and injector nozzles.
Also, the unburned fuel can enter the crankcase, diluting
the lubricating oil and causing rapid wear to the engine.
Cooling System Tips Ð Automatic Transmission
To reduce potential for engine and transmission over-
heating in high ambient temperature conditions, take the
following actions:
²City Driving Ð
when stopped, put transmission in neutral and increase
engine idle speed.
NOTE:The engine speed will automatically increase to
1000 RPM at elevated coolant temperature to improve
engine cooling.
216 STARTING AND OPERATING