Page 340 of 429

apparent, and/or the system is not functioning as antici-
pated. Coordinate inspection efforts through a certified
DaimlerChrysler Dealership.9
WARNING!
Fluid level should be checked on a level surface and
with the engine off to prevent injury from moving
parts and to insure accurate fluid level reading. Do
not overfill. Use only manufacturers recommended
power steering fluid.
If necessary, add fluid to restore to the proper indicated
level. With a clean cloth, wipe any spilled fluid from all
surfaces. Refer to Recommended Fluids, Lubricants, and
Genuine Parts for correct fluid type.
Front Suspension Ball Joints
4 x 2 Models
The ball joints and seals should be inspected whenever
the vehicle is serviced for other reasons.
The ball joints originally supplied with the vehicle are
permanently lubricated at the factory and do not require
service. However, if the seals on the ball joints are
damaged, the joints should be replaced. Serviceable
replacement ball joints are available.
Front suspension ball joints should be replaced only by a
qualified service technician using tools specially de-
signed for this purpose. Damage to the joints and/or
suspension components may result if improper replace-
ment procedures are used.
If seals are damaged the ball joints should be replaced to
prevent leakage or contamination of the grease.
340 MAINTAINING YOUR VEHICLE
Page 350 of 429

Clutch Linkage
If the clutch pedal linkage begins to squeak or grunt, the
clutch pedal pivot bushings should be lubricated. Refer
to Recommended Fluids, Lubricants and Genuine Parts
for the correct lubricant type.
Propeller Shaft Universal Joints
Cross Type (No fittings) ÐRelubrication of this type of
universal joint is not required. The seals should be
inspected for external leaks or damage. If external leaks
or damage is evident, the universal joint should be
replaced.
Rear Axle And 4x4 Front Driving Axle Fluid Level
Refer to Recommended Fluids, Lubricants and Genuine
Parts for the correct Fluid type. For normal service,
periodic fluid level checks are not required. When the
vehicle is serviced for other reasons the exterior surfaces
of the axle assembly should be inspected. If gear oil
leakage is suspected inspect the fluid level.This inspection should be made with the vehicle in a level
position. The fluid level should be even with the bottom
of the fill hole for the Manufacturer's C205F HD Front
Axles. The fluid level should be 5/8º (16 mm) below on
9 1/4º Manufacturer's Rear Axles.
For all 2500/3500 Model axles, the fluid level should be
1/4º 1/4º (6.4 mm 6.4 mm) below the fill hole on the
9.25º Front and 3/4º 1/4º (19 mm 6.4 mm) on 10.5º
Rear axles. The 11.5º Rear Axle level should be 1/4º
1/4º (6.4 mm 6.4 mm) below the fill hole.
Drain and Refill
Vehicles operated in normal service do not have regularly
scheduled oil changes. If fluid has become contaminated
with water or to provide the correct viscosity grade, drain
and refill.
Lubricant Selection
Refer to Recommended Fluids, Lubricants and Genuine
Parts for correct fluid type.
350 MAINTAINING YOUR VEHICLE
Page 351 of 429

NOTE:The presence of water in the gear lubricant will
result in corrosion and possible failure of differential
components. Operation of the vehicle in water, as may be
encountered in some off-highway types of service, will
require draining and refilling the axle to avoid damage.
Limited-Slip Differentialsin 1500 Model vehicles re-
quire that 4 oz. (118 ml) Mopartlimited slip additive be
added to the gear lubricant. Refer to Recommended
Fluids, Lubricants and Genuine Parts for correct fluid
type. The Mopartlimited slip additive should be added
to the gear lubricant whenever a fluid change is made.
Ram 2500/3500 Model AxlesDO NOT REQUIREany
limited slip oil additive (friction modifiers).Transfer Case
Fluid Level Check
This fluid level can be checked by removing the filler
plug. The fluid level should be to the bottom edge of the
filler plug hole with the vehicle in a level position.
Lubricant Selection
Refer to Recommended Fluids, Lubricants and Genuine
Parts for correct fluid type.
Manual Transmission
Fluid Level Check
This fluid level can be checked by removing the filler
plug. If the level of the lubricant is more than 1/4º (6.4
mm) below the bottom of the filler hole while the vehicle
is on level ground, enough lubricant should be added to
bring the level to the bottom of the filler hole.
MAINTAINING YOUR VEHICLE 351
7
Page 365 of 429

FUSE AND RELAY CENTER
Your vehicle is equipped with a fuse and relay center
located in the engine compartment near the battery.
Located on the underside of the cover is a label that
identifies each component.
1. Disconnect the battery negative (-) cable before remov-
ing the cover.2. Use specified fuses only.
3. Always properly reinstall the cover.
VEHICLE STORAGE
If you are storing your vehicle for more than 21 days, we
recommend that you take the following steps to mini-
mize the drain on your vehicle's battery:
²Disconnect the Ignition-Off Draw fuse (I.O.D.) fuse
located in the Fuse and Relay Center, located in the
engine compartment. The I.O.D. cavity includes a
snap-in retainer that allows the fuse to be discon-
nected, without removing it from the fuse block.
²The electronic shift transfer case should be placed in
the 4HI mode and kept in this position to minimize the
battery drain.
²As an alternative to the above steps you may, discon-
nect the negative cables from both batteries.
MAINTAINING YOUR VEHICLE 365
7
Page 382 of 429

Chassis
Component Fluids, Lubricants and Genuine Parts.
Automatic Transmission MopartATF+4, Automatic Transmission Fluid
Transfer Case MopartATF+4, Automatic Transmission Fluid
Manual Transmission Fluid NV 3500 MopartªManual Transmission Fluidº P/N 4874464.
Manual Transmission Fluid NV 4500 75W-85 Synthetic, API grade GL4, MopartP/N 4874459.
Clutch Linkage Multipurpose Grease, NLGI Grade 2 E.P.
1500 Model Front Axle (4X4) GL-5 SAE 75W-90
1500 Model Rear Axle MopartSynthetic Gear Lubricant SAE 75W-140 (MS-8985). Limited-Slip
Rear Axles on 1500 Models Require the addition of 118 ml (4 oz.) Mopart
limited slip additive.
2500/3500 Model Front and Rear
AxleSynthetic, GL-5 SAE, 75W-90. Limited-Slip 10.5/11.5 inch Rear AxlesDO
NOT REQUIREa limited slip additive.
Brake Master Cylinder MopartDOT 3 and SAE J1703 should be used. If DOT 3 brake fluid is not
available, then DOT 4 is acceptable. Use only recommended brake fluids.
Power Steering Reservoir MopartATF+4, Automatic Transmission Fluid
382 MAINTAINING YOUR VEHICLE
Page 400 of 429
Miles 102,000 108,000 114,000 120,000
(Kilometers) (163 000) (173 000) (182 000) (192 000)
[Months] [102] [108] [114] [120]
Change engine oil and engine oil filter. X X X X
Drain and refill transfer case fluid (4X4). X
Flush and replace engine coolant, if not done at 60 mos. X
Lubricate outer tie rod ends 2500/3500 (4X4) models only. X X X X
Inspect brake linings. X
Inspect auto tension drive belt and replace if required
(3.7L/4.7L/5.7L).X³X³
Replace ignition cables.X
Replace engine air cleaner filter.X
Replace spark plugs.X
Inspect PCV Valve, replace as necessary X*
* This maintenance is recommended by the manufacture
to the owner, but is not required to maintain the emis-
sions warranty.³ This maintenance is not required if previously replaced.
Inspection and service should also be performed anytime a
malfunction is observed or suspected. Retain all receipts.
400 SCHEDULE ªAº
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