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2004 BODY BUILDER'S GUIDE. See your dealer, installer
or snowplow manufacture for this information. There are
unique electrical systems that must be connected to
properly assure operator safety and prevent overloading
vehicle systems that would void the vehicle warranty.
WARNING!
Attaching a snowplow to this vehicle could ad-
versely affect performance of the airbag system in an
accident. Do not expect that the airbag will perform
as described earlier in this manual
CAUTION!
The ªLamp Outº indicator could illuminate if exte-
rior lamps are not properly installed.
Before plowing
²
Check the hydraulic system for leaks and proper fluid
level.
²Check the mounting bolts and nuts for proper tight-
ness.
²Check the runners and cutting edge for excessive wear.
The cutting edge should be 1/4 to 1/2 inch (6.4 mm
to13 mm) above ground in snow plowing position.
²Check that snowplow lighting is connected and func-
tioning properly.
Snowplow Model Prep Package Availability
For Detailed Information Visit www.dodge.com or refer
to the 2004 Dodge Truck Body Builders Guide.
1. The 1500 models are NOT available for snowplow
applications.
STARTING AND OPERATING 281
5
Page 290 of 429
during the 1 second time, then all of the mode position
indicator lights will flash continuously until all require-
ments are met or until the Neutral (N) button is released.
NOTE:The ignition key must be ON for a shift to take
place and for the position indicator lights to be operable.
If the key is not ON, the shift will not take place and no
position indicator lights will be on or flashing.
NOTE:Flashing neutral (N) position indicator light
indicates that shift requirements have not been met.WARNING!
You or others could be injured if you leave the
vehicle unattended with the transfer case in the
Neutral (N) position without first fully engaging the
parking brake. The transfer case Neutral (N) position
disengages both the front and rear driveshafts from
the powertrain and will allow the vehicle to move
despite the transmission position. The parking
brake should always be applied when the driver is
not in the vehicle.
290 STARTING AND OPERATING
Page 293 of 429
WHAT TO DO IN EMERGENCIES
CONTENTS
mHazard Warning Lights..................294
mAdding Fuel..........................295
mJack Location..........................296
NRemoval (All Models)..................296
NReinstalling The Scissors-Type Jack And Tools
(1500 Models)........................298
mChanging A Flat Tire....................301
NRemoving The Spare Tire................301
NTire Changing Procedure................302mHoisting.............................312
mJump-Starting.........................312
mFreeing A Stuck Vehicle..................316
mEmergency Tow Hooks Ð If Equipped........316
mTowing A Disabled Vehicle................317
N4-Wheel- Drive Vehicles.................317
N2±Wheel- Drive Vehicles................317
6
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HAZARD WARNING LIGHTS
The Hazard Warning switch is mounted on the top of the
steering column as shown in the illustration.
To engage the Hazard Warning lights, depress the button
on the top of the steering column. When the Hazard
Warning switch is activated, all directional turn signalswill flash off and on to warn oncoming traffic of an
emergency. Push the button a second time to turn off the
flashers.
This is an emergency warning system and should not be
used when the vehicle is in motion. Use it when your
vehicle is disabled and is creating a safety hazard for
other motorists.
When you must leave the vehicle to seek assistance, the
Hazard Warning lights will continue to operate even
though the ignition switch is OFF.
NOTE:With extended use, the Hazard Warning lights
may discharge your battery.
294 WHAT TO DO IN EMERGENCIES
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NOTE:If the 2500/3500 bottle jack will not lower by
turning the dial (thumb wheel) by hand, it may be
necessary to use the jack drive tube in order to lower the
jack.
4. By rotating the wheel wrench clockwise, raise the
vehicle until the wheel just clears the surface.
WARNING!
Raising the vehicle higher than necessary can make
the vehicle unstable and cause an accident. It could
slip off the jack and hurt someone near it. Raise the
vehicle only enough to remove the tire.
5. Remove the wheel nuts and pull the wheel off. Install
the spare wheel and wheel nuts with the cone shaped endof the nuts toward the wheel on 2500/3500 single rear
wheel (SRW) models. On 3500 dual rear wheel models
(DRW) the lug nuts are a two piece assembly with a flat
face. Lightly tighten the nuts. To avoid risk of forcing the
vehicle off the jack, do not fully tighten the nuts until the
vehicle has been lowered.
6. Using the wheel wrench, finish tightening the nuts
using a crisscross pattern. Correct nut tightness is 135 ft.
lbs. (183 N´m) torque for 2500/3500 single rear wheel
(SRW) models and 145 ft. lbs. (197 N´m) for 3500 dual rear
wheel models. If in doubt about the correct tightness,
have them checked with a torque wrench by your dealer
or at a service station.
WHAT TO DO IN EMERGENCIES 307
6
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FREEING A STUCK VEHICLE
If vehicle becomes stuck in snow, sand, or mud, it can
often be moved by a rocking motion. Move the gear
selector rhythmically between DRIVE and REVERSE,
while applying slight pressure to the accelerator.
In general, the least amount of accelerator pedal pressure
to maintain the rocking motion without spinning the
wheels or racing the engine is most effective. Racing the
engine or spinning the wheels, due to the frustration of
not freeing the vehicle, may lead to transmission over-
heating and failure. Allow the engine to idle with the
transmission selector in NEUTRAL for at least one
minute after every five rocking-motion cycles. This will
minimize overheating and reduce the risk of transmis-
sion failure during prolonged efforts to free a stuck
vehicle.
EMERGENCY TOW HOOKS Ð IF EQUIPPED
Your vehicle may be equipped with emergency tow
hooks.
WARNING!
Chains are not recommended for freeing a stuck
vehicle. Chains may break, causing serious injury or
death.
WARNING!
Stand clear of vehicles when pulling with tow
hooks. Tow straps and chains may break, causing
serious injury.
316 WHAT TO DO IN EMERGENCIES
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directed on the container, aids cleaning action, reduces
the freezing point to avoid line clogging, and is not
harmful to paint or trim.
Exhaust System
The best protection against carbon monoxide entry into
the vehicle body is a properly maintained engine exhaust
system.
Whenever a change is noticed in the sound of the exhaust
system, when exhaust fumes can be detected inside the
vehicle, or when the underside or rear of the vehicle is
damaged, have a competent mechanic inspect the com-
plete exhaust system and adjacent body areas for broken,
damaged, deteriorated, or mispositioned parts. Open
seams or loose connections could permit exhaust fumes
to seep into the passenger compartment. In addition,
inspect the exhaust system each time the vehicle is raised
for lubrication or oil change. Replace as required.
WARNING!
Exhaust gases can injure or kill. They contain carbon
monoxide (CO) which is colorless and odorless.
Breathing it can make you unconscious and can
eventually poison you. To avoid breathing CO, fol-
low the preceding safety tips.
Exhaust System Rubber Isolator and Loop-Type
Hanger Ð If Equipped
Inspect surfaces whenever the vehicle is hoisted for
rubber to metal separation or deep cracks. SLIGHT
CRACKING DUE TO WEATHERING DOES NOT AD-
VERSELY AFFECT PERFORMANCE. If, however, exces-
sively deep localized cracks are present, or any part of the
exhaust system abnormally contacts the underbody hard-
ware, the isolator and/or hanger should be replaced.
MAINTAINING YOUR VEHICLE 343
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Adding Fuel........................259,295
Air Cleaner, Engine...................334,357
Air Conditioner Maintenance............327,338
Air Conditioning Refrigerant.......327,328,338,339
Air Conditioning System.............187,327,338
Air Conditioning System, Zone Control........ 191
Air Pressure, Tires....................244,251
Airbag..............................45,50
Airbag Light.........................70,144
Airbag On/Off Switch..................... 50
Airbag, Side............................ 53
Alarm..............................29,147
Alignment and Balance................... 250
Alterations/Modifications, Vehicle............. 7
Antifreeze (Engine Coolant)..............346,379
Anti-Lock Brake System................... 231
Anti-Lock Warning Light...............148,232
Anti-Theft System.....................29,147
Appearance Care........................ 361Ashtray............................... 127
Automatic Transmission
Adding Fluid......................... 353
Fluid and Filter Changes................. 355
Fluid Level Check...................... 352
Fluid Type........................354,382
Shift Indicator........................ 147
Shifting............................. 208
Special Additives...................... 355
Axle Fluid.......................272,350,382
Axle Lubrication.....................272,350
Ball Joints............................. 340
Battery............................... 337
Emergency Starting..................... 312
Bearings.............................. 355
Belts, Drive............................ 333
Belts, Seat.............................. 34
Body Mechanism Lubrication............... 341
414 INDEX