2004 DODGE NEON belt maintenance

Drive Belts Ð Check Condition and Tension
At the mileage shown in the maintenance schedules,
check all drive belts for condition and proper tension.
Improper belt tension can cause belt slippage and failure.
Inspect the drive belts for evidence of cuts, cracks, or
glazing and replace them if there is any sign of damage
which could result in belt failure. If adjustment is re-
quired, adjust the belts according to the specifications
and procedures shown in the Service Manual.
Special tools are required to properly measure tension
and to restore belt tension to factory specifications. Also,
check belt routing to make sure there is no interference
between the belts and other engine components.
Spark Plugs
Spark plugs must fire properly to assure engine perfor-
mance and emission control. New plugs should be in-
stalled at the specified mileage. The entire set should be
replaced if there is any malfunction due to a faulty spark
plug. Check the specifications section for the proper type
of spark plug for use in your vehicle.
Catalytic Converter
The catalytic converter requires the use of unleaded fuel
only. Leaded gasoline will destroy the effectiveness of the
catalyst as an emission control device.
Under normal operating conditions, the catalytic con-
verter will not require maintenance. However, it is im-
portant to keep the engine properly tuned to assure
proper catalyst operation and prevent possible catalyst
damage.
CAUTION!
Damage to the catalytic converter can result if your
vehicle is not kept in proper operating condition. In
the event of engine malfunction, particularly involv-
ing engine misfire or other apparent loss of perfor-
mance, have your vehicle serviced promptly. Contin-
ued operation of your vehicle with a severe
malfunction could cause the converter to overheat,
resulting in possible damage to the converter and the
vehicle.
MAINTAINING YOUR VEHICLE 173
7

WARNING!
A hot exhaust system can start a fire if you park over
materials that can burn. Such materials might be
grass or leaves coming into contact with your ex-
haust system. Do not park or operate your vehicle in
areas where your exhaust system can contact any-
thing that can burn.
In unusual situations involving grossly malfunctioning
engine operation, a scorching odor may suggest severe
and abnormal catalyst overheating. If this occurs, stop
the vehicle, turn off the engine and allow it to cool.
Service, including a tune up to manufacturers specifica-
tions, should be obtained immediately.
To minimize the possibility of catalyst damage:
²Do not shut off the engine or interrupt the ignition
when the transaxle is in gear and the vehicle is in
motion.
²Do not try to start the engine by pushing or towing the
vehicle.
²Do not idle the engine with any spark plug wires
disconnected for prolonged period.
Engine Timing Belt
Replace the engine timing belt at the intervals described
in the appropriate maintenance schedule.
Ignition Wiring System
The ignition cables should be kept clean and properly
connected. Terminals should be fully seated. Cracked,
damaged, or faulty cables should be replaced.
Crankcase Emission Control System
Proper operation of this system depends on freedom
from sticking or plugging due to deposits. As vehicle
mileage builds up, the PCV valve and passages may
accumulate deposits. If a valve is not working properly,
replace it with a new valve. DO NOT ATTEMPT TO
CLEAN THE OLD PCV VALVE!
Check ventilation hose for indication of damage or
plugging deposits. Replace if necessary.
174 MAINTAINING YOUR VEHICLE

Glass Surfaces
All glass surfaces should be cleaned on a regular basis
with any commercial household-type glass cleaner.
Never use an abrasive type cleaner. Use caution when
cleaning inside rear windows equipped with electric
defrosters. Do not use scrapers or other sharp instru-
ments which may scratch the elements.
Instrument Panel Cover
The instrument panel cover has a low glare surface which
minimizes reflections in the windshield. Do not use
protectants or other products which may cause undesir-
able reflections. Use soap and warm water to restore the
low glare surface.
Cleaning Plastic Instrument Cluster Lenses
The lenses in front of the instruments in the vehicle are
molded in clear plastic. When cleaning the lenses, care
must be taken to avoid scratching the plastic.1. Clean with a wet soft rag. A mild soap solution may be
used, but do not use high alcohol content of abrasive
cleaners. If soap is used, wipe clean with a clean damp
rag.
2. Dry with a soft tissue.
Seat Belt Maintenance
Do not bleach, dye or clean the belts with chemical
solvents or abrasive cleaners. This will weaken the fabric.
Sun damage will also weaken the fabric.
If the belts need cleaning, use a mild soap solution or
lukewarm water. Do not remove the belts from the
vehicle to wash them.
Replace the belts if they appear frayed or worn or if the
buckles do not work properly.
194 MAINTAINING YOUR VEHICLE

Miles 93,000 96,000 99,000 102,000 105,000
(Kilometers) (149 000) (154 000) (158 000 ) (163 000) (168 000)
Change engine oil and engine oil filter. X X X X X
Inspect the front brake pads and rear brake linings
and rotors.X
Inspect and replace, if necessary, theair cleaner
element (filter).*X
Replace manual transaxle fluid.² X
Flush and replace the engine coolant. X
Replace theengine timing belt.X
Inspect and replace, if required, themake-up air
filter(located inside the air cleaner).X
* This maintenance is recommended by the manufacture
to the owner but is not required to maintain the emis-
sions warranty.
³ This maintenance is not required if previously replaced.
² This maintenance is required only for police, taxi,
limousine type operation, or trailer towing.LThis maintenance is required only for police, taxi,
limousine type operation, or trailer towing.
Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts.
214 SCHEDULE ªBº
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Miles 72,000 78,000 84,000 90,000 96,000 102,000
(Kilometers) (115 000) (125
000)(134
000)(144
000)(154 000) (160
000)
[Months] [72] [78] [84] [90] [96] [102]
Change engine oil and engine oil filter. X X X X X X
Inspect the front brake pads and rear brake linings
and rotors.XX
Replace theengine air cleaner filter.X
Replace thespark plugs.X
Inspect the tie rod ends and boot seals. X
Inspect thePCV valveand replace if necessary. Not
required if previously changed. * ³X
Replace themake-up air filter(located inside the
air cleaner).X
Adjust the generator drive belt tension. X
Flush and replace the engine coolant at 60 months,
regardless of mileage.X
Replaceengine timing belt.X
* This maintenance is recommended by the manufacture
to the owner but is not required to maintain the emis-
sions warranty.³ This maintenance is not required if previously replaced.
SCHEDULE ªAº 217
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ABS (Anti-Lock Brake) System............. 124
Adding Engine Coolant (Antifreeze)......... 182
Adding Fuel.......................... 145
Air Cleaner, Engine..................... 175
Air Conditioning....................104,176
Air Conditioning Controls................ 104
Air Conditioning Refrigerant.............. 177
Air Conditioning System................. 176
Air Pressure, Tires...................... 134
Airbag................................ 31
Airbag Deployment...................... 37
Airbag Light.......................39,47,80
Airbag Maintenance...................... 39
Airbag, Side........................... 38
Alarm, Panic........................... 18
Alarm System........................20,80
Alignment and Balance.................. 139
Alterations/Modifications, Vehicle............ 6
Antenna, Satellite Radio................... 97
Antifreeze (Engine Coolant)............200,201
Capacities........................... 200
Anti-Lock Brake System.................. 124
Anti-Lock Warning Light.................. 79Anti-Theft Security Alarm................. 20
Appearance Care....................... 190
Arming Theft System..................... 20
Ashtrays and Lighter..................... 70
Automatic Door Locks.................... 16
Automatic Transaxle........... 9,114,116,117,187
Fluid and Filter Changes................ 189
Fluid Level Check..................... 187
Interlock System....................14,116
Reset Mode.......................... 117
Selection Of Lubricant................. 187
Shifting............................. 117
Special Additives..................... 189
Ball Joints............................ 178
Battery............................... 175
Keyless Transmitter Replacement.......... 19
Belts, Drive........................... 173
Belts, Engine.......................... 174
Body Mechanism Lubrication.............. 178
B-Pillar Location....................... 129
Brake Fluid........................... 201
Brake, Parking......................... 121
230 INDEX

Emission Control System Maintenance....167,204
Engine............................... 165
Break-In Recommendations............... 46
Checking Oil Level.................... 169
Compartment........................ 165
Cooling............................ 180
Exhaust Gas Caution.................. 145
Jump Starting........................ 157
Oil ..........................169,200,201
Oil Change Interval................... 170
Oil Filter............................ 201
Oil Selection......................... 171
Oil Synthetic......................... 172
Overheating......................... 152
Temperature Gauge.................... 82
Timing Belt.......................... 174
Engine Oil Viscosity Chart................ 171
Exhaust Gas Caution..................47,145
Exhaust Pipes......................... 179
Exhaust System........................ 179
Extender, Seat Belt....................... 31Filters
Air Cleaner.......................... 175
Automatic Transaxle................... 189
Engine Fuel......................... 175
Engine Oil.......................172,201
Flashers
Hazard Warning...................... 152
Flooded Engine Starting.................. 115
Fluid, Brake........................... 201
Fluid Capacities........................ 200
Fluid Leaks............................ 48
Fluid Level Checks
Automatic Transaxle................... 187
Manual Transaxle..................... 189
Fog Lights...........................62,78
Folding Rear Seat....................... 57
Freeing A Stuck Vehicle.................. 160
Front Suspension Ball Joints............... 178
Fuel..............................141,201
Adding............................. 145
Capacity............................ 200
Filler Cap........................... 145
Filter.............................. 175
INDEX 233
10

Release, Hood.......................... 58
Remote Keyless Entry.................... 17
Remote Trunk Release.................... 21
Replacement Bulbs...................... 196
Replacement Keys....................... 12
Replacement Parts...................... 168
Replacement Tires...................... 138
Reporting Safety Defects................. 224
Rotation, Tires......................... 141
Safety Checks Inside Vehicle............... 47
Safety Checks Outside Vehicle.............. 48
Safety Defects, Reporting................. 224
Safety Information, Tire.................. 125
Safety Tips............................. 47
Satellite Radio.......................... 95
Satellite Radio Antenna................... 97
Seat Belts.............................. 23
Adjustable Upper Shoulder Anchorage...... 28
And Pregnant Women.................. 30
Child Restraint........................ 39
Extender............................ 31
Front Seat............................ 24Maintenance......................... 194
Rear Seat............................ 24
Untwisting Procedure................... 29
Seats................................. 55
Adjustment.......................... 55
Head Restraints....................... 57
Rear Folding......................... 57
Reclining............................ 56
Security Alarm.......................20,80
Sentry Key.......................... 11,21
Sentry Key Programming.................. 12
Service Assistance...................... 220
Service Contract........................ 222
Service Manuals........................ 225
Setting the Clock........................ 83
Shift Speeds........................... 120
Shift Speeds, Manual Transaxle............ 120
Shoulder Belt Upper Anchorage............. 28
Side Airbag............................ 38
Side Window Demisters...............103,109
Slippery Surfaces, Driving On............. 159
Snow Tires............................ 140
Spark Plugs........................... 173
238 INDEX