2004 DODGE INTREPID fuel cap

If the pointer rises to the “H” mark, stop the vehicle and
turn off the engine until the problem is corrected.
CAUTION!
Continuing to drive with an overheated engine cool-
ing system can cause damage to the engine or other
components.
There are steps that you can take to slow down an
impending overheat condition. If your air conditioning is
on, turn it off. The air conditioning system adds heat to
the engine cooling system and turning off the A/C
removes this heat. You can also turn the Temperature
control to maximum heat, the Mode control to Floor and
the Fan control to High. This allows the heater core to act
as a supplement to the radiator and aids in removing heat
from the engine cooling system.
16. Malfunction Indicator Light
This light is part of an onboard diagnostic
system called OBD that monitors engine and
automatic transmission control systems. Thelight will illuminate when the key is in the ON
position before engine start. If the bulb does not come
on when turning the key from OFF to ON, have the
condition checked promptly.
Certain conditions such as a loose or missing gas cap or
poor fuel quality may illuminate the light after engine
start. The vehicle should be serviced if the light stays on
through several of your typical driving cycles. In most
situations the vehicle will drive normally and will not
require towing.
The Malfunction Indicator Light flashes to alert to serious
conditions that could lead to immediate loss of power or
severe catalytic converter damage. The vehicle should be
serviced as soon as possible if this occurs.
17. Trip Odometer Reset Knob
To reset the trip odometer, push the reset knob for about
two seconds.
18. Airbag Light
The light will come on and remain on for 6 to 8
seconds as a bulb check when the ignition switch
is first turned ON. If the bulb is not lit during starting,
90 UNDERSTANDING YOUR INSTRUMENT PANEL

▫Tire Chains..........................140
▫Snow Tires..........................140
▫Tread Wear Indicators..................141
▫Replacement Tires.....................141
▫Tire Rotation Recommendations...........142
▫Alignment And Balance.................143
Fuel Requirements.....................143
▫Reformulated Gasoline.................144
▫Gasoline/Oxygenate Blends..............144▫MMT In Gasoline.....................145
▫Sulfur In Gasoline.....................145
▫Materials Added To Fuel................146
Adding Fuel..........................146
▫Fuel Filler Cap (Gas Cap)...............147
Vehicle Loading.......................148
▫Luggage Racks.......................148
Trailer Towing........................148
▫Warranty Requirements.................148
126 STARTING AND OPERATING

unleaded gasoline having lower sulfur to determine if the
problem is fuel related prior to returning your vehicle to
an authorized dealer for service.
CAUTION!
If the Malfunction Indicator Light is flashing, imme-
diate service is required. See the On Board Diagnos-
tics paragraph in the Maintenance section of this
manual.
Materials Added to Fuel
All gasoline sold in the United States is required to
contain effective detergent additives. Use of additional
detergents or other additives is not needed under normal
conditions and would result in additional cost. Therefore
you should not have to add anything to the fuel.
Adding Fuel
NOTE:
The fuel tank filler tube has a restricting door
about 2 inches (50 mm) down from the opening. If fuel is
poured from a portable container, the container should
have a flexible nozzle long enough to force open the
restricting door.
CAUTION!
To avoid fuel spillage and overfilling, do not “top
off” the fuel tank after filling.
NOTE:When the fuel nozzle “clicks” or shuts off, the
fuel tank is full.
NOTE:Tighten the gas cap until you hear a “clicking”
sound. This is an indication that the gas cap is properly
tightened.
The Malfunction Indicator light will come on if the gas
cap is not properly secured. Make sure that the gas cap
is tightened each time the vehicle is refueled.
146 STARTING AND OPERATING

WARNING!
A fire may result if gasoline is pumped into a
portable container that is inside of a vehicle. You
could be burned. Always place gas containers on the
ground while filling.
Fuel Filler Cap (Gas Cap)
The gas cap is behind the fuel filler door, on the passen-
ger’s side of the vehicle. If the gas cap is lost or damaged,
be sure the replacement cap is for use with this vehicle.
CAUTION!
Damage to the fuel system or emission control
system could result from using an improper fuel
tank filler tube cap (gas cap). A poorly fitting cap
could let impurities into the fuel system. The Mal-
function Indicator light will come on if the gas cap is
not properly secured.
CAUTION!
A poorly fitting gas cap may cause the Malfunction
Indicator Lamp to turn on.
WARNING!
•Never have any smoking materials lit in or near
the vehicle when the gas cap is removed or the
tank filled.
•Never add fuel to the vehicle when the engine is
running.
STARTING AND OPERATING 147
5

▫Fuel System Hoses....................194
▫Automatic Transaxle...................194
▫Appearance Care And Protection From
Corrosion...........................197
Fuses...............................201
▫Fuse Block Relays.....................201
▫Underhood Fuses.....................202
Replacement Bulbs.....................204
Exterior Light Bulb Service...............204
▫Headlight Replacement.................204
▫Front Park, Turn Signal And Side
Marker Light........................205▫Fog Light...........................206
▫Center Stop Light.....................206
▫Tail, Stop, Back Up, And Turn Signal Lights . . 207
▫License Plate Light....................207
Specifications.........................208
Fluid Capacities.......................208
Recommended Fluids, Lubricants And Genuine
Parts
...............................209
▫Engine.............................209
▫Chassis............................209
▫Body..............................210
166 MAINTAINING YOUR VEHICLE

ONBOARD DIAGNOSTIC SYSTEM (OBD II)
To meet new government regulations and promote
cleaner air, your vehicle is equipped with a sophisticated
onboard diagnostic system called OBD II. This system
monitors the performance of the emissions, engine, and
automatic transaxle control systems. When these systems
are operating properly, your vehicle will provide excel-
lent performance and fuel economy, as well as engine
emissions well within current government regulations.
If any of these systems require service, the OBD II system
will turn on the Malfunction Indicator or Service Engine
Soon Light. It will also store diagnostic codes and other
information to assist your service technician in making
repairs. Although your vehicle will usually be driveable
and not need towing, see your dealer for service as soon
as possible.CAUTION!
Prolonged driving with the light on could cause
further damage to the emission control system. It
could also affect fuel economy and driveability. The
vehicle must be serviced before any state emissions
tests can be performed.
If the light is flashing, severe catalytic converter damage
and power loss will soon occur. Immediate service is
required.
If the gas cap is not tightened properly, the light may
come on. Be sure the gas cap is tightened every time you
add fuel. Tighten the cap until you hear it “click.”
MAINTAINING YOUR VEHICLE 169
7

SPECIFICATIONS
ENGINE ALL
Oil Filter Mopar 5281090 or equivalent
Thermostat 180°F (82°C)
Spark Plug See Underhood Label
Spark Plug Gap See Underhood Label
Firing Order 1-2-3-4-5-6
FLUID CAPACITIES
U.S. Metric
Fuel (Approximate)17 Gallons 64 Liters
Engine Oil with Filter
2.7 & 3.5 Liter Engine 5 Qts 4.7 Liters
Cooling System*
2.7 Liter Engine 10.5 Qts 10 Liters
3.5 Liter Engine 11 Qts 10.5 Liters
* Includes heater and coolant recovery bottle filled to MAX level.
208 MAINTAINING YOUR VEHICLE

Door Opener, Garage..................... 70
Drive Belts............................ 178
Drive Shaft Universal Joints............... 184
Driving
On Slippery Surfaces.................. 161
With an Automatic Transaxle............ 129
Electric Remote Mirrors................... 54
Electronic Speed Control.................. 67
Emergency Flashers..................... 152
Emission Control System Maintenance. . 170,180,212
Engine
Air Cleaner.......................... 180
Block Heater......................... 129
Break-In Recommendations............... 47
Checking Oil Level.................... 172
Compartment.....................167,168
Cooling..........................89,188
Fails to Start......................... 128
Oil ..............................88,172
Oil Change Interval................... 174
Oil Selection......................... 175
Oil Synthetic......................... 177Overheating.......................89,152
Specifications........................ 208
Timing Belt.......................... 180
Entry System, Illuminated................. 14
Exhaust Gas Caution..................47,187
Exhaust System........................ 187
Exterior Lights.......................62,204
Filters
Air Cleaner.......................... 180
Automatic Transaxle................... 197
Engine Fuel......................... 180
Engine Oil.......................... 178
Flashers
Hazard Warning...................... 152
Flat Tire Changing...................... 153
Floor Shift Interlock...................... 13
Fluid Capacities........................ 208
Fluid Leaks............................ 48
Fog Lights............................. 63
Freeing A Stuck Vehicle.................. 162
Fuel...............................88,143
Adding............................. 146
INDEX 241
10