2004 DODGE DURANGO maintenance

TRAILER TOWING
To maintain warranty coverage, follow the requirements
and recommendations in this manual concerning ve-
hicles used for trailer towing.
Definitions
The following trailer towing related terminology defini-
tions will assist in understanding the subsequent sec-
tions:
GROSS COMBINATION WEIGHT RATING (GCWR)
is the total permissible weight of your vehicle and trailer
when weighed in combination. (Note that GCWR ratings
include a 68 kg (150 lb.) allowance for the presence of a
driver.) Tongue Weight (of a trailer) is the weight placed
on a vehicle's trailer hitch by the trailer.
GROSS TRAILER WEIGHT (GTW)is the weight of the
trailer plus the weight of all cargo, consumables and
equipment (permanent or temporary) loaded in or on the
trailer in its9loaded and ready for operation9condition.TRAILER SWAY CONTROLis a telescoping link that
can be installed between the hitch receiver and the trailer
tongue that typically provides adjustable friction associ-
ated with the telescoping motion to dampen any un-
wanted trailer swaying motions while traveling.
CAUTION!
²During the first 500 miles (805 km) your new
vehicle is driven, do not tow a trailer. Doing so
may damage your vehicle.
²When first towing a trailer, limit your speed to 50
mph (80 km/h) during the first 500 miles (805 km)
of towing.
Perform the maintenance listed in Section 8 of this
manual. When towing a trailer, never exceed the GAWR,
or GCWR, ratings.
254 STARTING AND OPERATING

²Highway Driving
Reduce speed.
²Air Conditioning
Turn off temporarily.
²See Cooling System Operating information in the
Maintenance section of this manual for more informa-
tion.
To reduce potential for automatic transmission overheat-
ing, turn the ªTOW/HAULº feature on when driving in
hilly areas or shift the transmission to Drive position 2 on
more severe grades. Move the shift lever to the next
lower position to eliminate excessive transmission shift-
ing. This action will also reduce the possibility of trans-
mission overheating and provide better engine braking.
SNOWPLOW
Dodge Durango Models
NOTE:Do not use Dodge Durango Models for snow-
plow applications.
WARNING!
Snowplows, winches, and other aftermarket equip-
ment should not be added to the front end or your
vehicle. The airbag crash sensors may be affected by
the change in the front end structure. The airbags
could deploy unexpectedly or could fail to deploy
during a collision resulting in serious injury or
death.
STARTING AND OPERATING 261
5

MAINTAINING YOUR VEHICLE
CONTENTS
mEngine Compartment 3.7L V6..............286
mEngine Compartment 4.7L V-8..............287
mEngine Compartment 5.7L HEMI V-8.........288
mOnboard Diagnostic System Ð OBD II........289
mEmissions Inspection And Maintenance
Programs............................290
mReplacement Parts......................291
mDealer Service.........................291
mMaintenance Procedures..................292NEngine Oil..........................292
NEngine Oil Filter......................297
NDrive Belts Ð Check Condition And Tension . . 297
NSpark Plugs.........................297
NIgnition Cables.......................298
NEngine Air Cleaner Filter................298
NEngine Fuel Filter.....................299
NCatalytic Converter....................299
NMaintenance-Free Battery................300
7

NAir Conditioner Maintenance.............302
NPower Steering Ð Fluid Check............303
NFront Suspension Ball Joints..............304
NDrive Shaft Constant Velocity Joints........304
NBody Lubrication.....................304
NWindshield Wiper Blades................305
NWindshield Washers...................305
NExhaust System......................306
NCooling System.......................306
NEmission Related Components............311
NBrake System........................313
NAutomatic Transmission................315
NTransfer Case........................319NAxles..............................319
NSelection Of Lubricating Grease...........320
NAppearance Care And Protection From
Corrosion...........................321
mPower Distribution Center (Fuse/Relay).......325
mFuse Block............................325
mVehicle Storage........................326
mReplacement Light Bulbs.................327
mBulb Replacement......................327
NHeadlights/Parking/Turn Signal..........327
NRear Side Marker, Tail Lights, Turn Signals And
Backup Lights Ð Replacement............329
NLicense Lights........................333
NCenter High-Mounted Stoplight...........334
284 MAINTAINING YOUR VEHICLE

EMISSIONS INSPECTION AND MAINTENANCE
PROGRAMS
In some localities, it may be a legal requirement to pass
an inspection of your vehicle's emissions control system.
Failure to pass could prevent vehicle registration.
For states which have an I/M (Inspection and
Maintenance) requirement, this check verifies the
following: the MIL (Malfunction Indicator Lamp)
is functioning and is not on when the engine is running,
and that the OBD (On Board Diagnostic) system is ready
for testing.
Normally, the OBD system will be ready. The OBD
system maynotbe ready if your vehicle was recently
serviced, if you recently had a dead battery, or a battery
replacement. If the OBD system should be determined
not ready for the I/M test, your vehicle may fail the test.Your vehicle has a simple ignition key actuated test
which you can use prior to going to the test station. To
check if your vehicle's OBD system is ready, you must do
the following:
1. Insert your ignition key into the ignition switch.
2. Turn the ignition to the ON position, but do not crank
or start the engine.
3. If you crank or start the engine, you will have to start
this test over.
4. As soon as you turn your key to the ON position, you
will see your MIL symbol come on as part of a normal
bulb check.
5. Approximately 15 seconds later, one of two things will
happen:
a. The MIL light will blink for approximately 5 sec-
onds and then remain on until the first engine crank or
290 MAINTAINING YOUR VEHICLE

the key is turned off. This means that your vehicle's
OBD system isnot readyand you shouldnotproceed
to the I/M station.
b. The MIL light will remain fully illuminated until the
first engine crank or the key is turned off. This means
that your vehicle's OBD system isreadyand you can
proceed to the I/M station.
If your OBD system isnot ready,you should see your
dealer or repair facility. If your vehicle was recently
serviced or had a battery failure or replacement, you may
need to do nothing more than drive your vehicle as you
normally would in order for your OBD system to update.
A recheck with the above test routine may then indicate
that the system is now ready.
Regardless of whether your vehicle's OBD system is
ready or not ready, if the MIL symbol is illuminated
during normal vehicle operation, you should have yourvehicle serviced before going to the I/M station. The I/M
station can fail your vehicle because the MIL symbol is on
with the engine running.
REPLACEMENT PARTS
Use of genuine Mopartparts for normal/scheduled
maintenance and repairs is highly recommended to in-
sure the designed performance. Damage or failures
caused by the use of non-Mopartparts for maintenance
and repairs will not be covered by the manufacturer's
warranty.
DEALER SERVICE
Your dealer has the qualified service personnel, special
tools and equipment to perform all service operations in
an expert manner. Service manuals are available which
include detailed service information for your vehicle.
Refer to these manuals before attempting any procedure
yourself.
MAINTAINING YOUR VEHICLE 291
7

NOTE:Intentional tampering with emissions control
systems can result in civil penalties being assessed
against you.
WARNING!
You can be badly injured working on or around a
motor vehicle. Do only that service work for which
you have the knowledge and the proper equipment.
If you have any doubt about your ability to perform
a service job, take your vehicle to a competent
mechanic.
MAINTENANCE PROCEDURES
The pages that follow contain therequiredmaintenance
services determined by the engineers who designed your
vehicle.
Besides the maintenance items for which there are fixed
maintenance intervals, there are other items that should
operate satisfactorily without periodic maintenance.
However, if a malfunction of these items does occur, it
could adversely affect the engine or vehicle performance.
These items should be inspected if a malfunction is
observed or suspected.
Engine Oil
Checking Engine Oil Level
To assure proper lubrication of your vehicle's engine, the
engine oil must be maintained at the correct level. The
best time to check the engine oil level is about 5 minutes
after a fully warmed up engine is shut off or before
starting the engine after it has sat overnight.
292 MAINTAINING YOUR VEHICLE

Frequency Of Oil Change
Road conditions and your style of driving affect the
interval at which your oil should be changed. Check the
following to determine ifANYapply to you:
²Day or night temperatures are below 32ÉF (0ÉC).
²Stop and Go driving.
²Extensive engine idling.
²Driving in dusty conditions.
²Short trips of less than 10 miles (16.2 km).
²More than 50% of your driving is at sustained high
speeds during hot weather, above 90ÉF (32ÉC).
²Trailer towing, Taxi, Police or delivery service (com-
mercial service).
²Off-Road or desert operation.
²If equipped for and operating with E-85 (ethanol)
fuel.
NOTE:IfANYof these apply to you then change your
engine oil every 3,000 miles (5 000 km) or 3 months,
whichever comes first and follow schedule ªBº of the
9Maintenance Schedules9section of this manual.
If none of these apply to you, then change your engine oil
at every interval shown on schedule9A9of the9Mainte-
nance Schedules9section of this manual.
4x4 Models, If Used Primarily For Off-Road Operation
Every 50 hours of use.
Dusty Conditions
Driving through dust-laden air increases the problems of
keeping abrasive materials out of the engine. Under these
conditions, special attention should be given to the
engine air cleaner and the crankcase inlet air cleaner. The
crankcase ventilation system should also be checked
294 MAINTAINING YOUR VEHICLE