ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 129
DAEWOO V–121 BL4
S No input speed error DTCs P0715, P0716, and
P0717.
S Output speed is greater than 256 rpm.
S Input speed is greater than 400 rpm.
S 3–4 gear shift is active.
S Immediately after the above condition occurs.
Action Taken When The DTC Sets
S The Malfunction Indicator Lamp(MIL) will illuminate.
S The TCM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant
3rd gear.S Open lock up clutch.
Conditions for Clearing the MIL/DTC
S The MIL will turn OFF when the malfunction has
not occurred after three–ignition cycle.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S Using a scan tool can clear history DTCs.
Diagnostic Aids
S When DTC P0783 sets, the possible cause of fault
could be T/M.
DTC P0783 – 3–4 Shift Malfunction
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the check completed?–Go to Step 2Go to ”On–
Board Diagnos-
tic System
Check”
21. Install the scan tool.
2. Turn the ignition ON, with the engine OFF.
3. Start engine and allow it to warm up at idle.
4. Observe ”idle rpm, TPS and so on” the scan
tool.
Was condition found and corrected?–Refer to ”En-
gine diagnostic
information”Go to Step 3
3Inspect ”ECM”. Refer to Section 1F, System Diagno-
sis, EOBD System Check.
Was a problem found?–Go to ”Section
1F, System
Diagnosis”Go to Step 4
41. Turn the ignition OFF.
2. Disconnect the TCM wiring connector.
3. Measure the voltage between terminal B3 and
B13 of the transaxle wiring connector.
4. Turn the ignition ON.
5. Measure the voltage between terminal C15 and
B13 of the transaxle wiring connector.
6. Measure the voltage between terminal C16 and
B13 of the transaxle wiring connector.
Is the voltage within the values shown?11–14VGo to Step 5Go to ”System
voltage low or
high”
5Replace the TCM.
Is the action complete?–Go to Step 6–
61. After the repair, use a scan tool ”clear info”
function and road test the vehicle.
2. Review the ”DTC info”.
Has the last test failed or is the current DTC dis-
played?–Replace the
transaxle as-
semblyRepair verified
exit DTC chart
5A1 – 140IZF 4 HP 16 AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE(DTC) P1839
EDS 3 OUTPUT SHORTED TO GROUND
Circuit Description
The pressure control valves (EDS valves 3,4,5 and 6) are
precision electronic pressure regulators that control the
operation of the clutches, brakes and lock–up clutch.
The valve reduces the system pressure with which the
downstream solenoid valves and electrical pressure regu-
lating valves are supplied. It is possible to use smaller so-
lenoid valves as a result. The EDS require a constant input
pressure.
Conditions for Setting the DTC
S Output voltage of the EDS 3 is less than 2 volts.
S No DTC P1840, P1841.
S Immediately after the above condition occurs.
Action Taken When The DTC Sets
S The Malfunction Indicator Lamp(MIL) will illuminate.S The TCM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant
4th gear by hydraulic control.
S After ignition OFF/ON : 3rd gear by hydraulic con-
trol. Possible P, R and N also possible.
S Power supply cut off to the EDS valve.
Conditions for Clearing the MIL/DTC
S The MIL will turn OFF when the malfunction has
not occurred after three–ignition cycle.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S Using a scan tool can clear history DTCs.
Diagnostic Aids
S When DTC P1839 sets, the possible cause of fault
could be EDS3 valve.
5A1 – 142IZF 4 HP 16 AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE(DTC) P1840
EDS 3 OUTPUT SHORTED TO POWER
Circuit Description
The pressure control valves (EDS valves 3,4,5 and 6) are
precision electronic pressure regulators that control the
operation of the clutches, brakes and lock–up clutch.
The valve reduces the system pressure with which the
downstream solenoid valves and electrical pressure regu-
lating valves are supplied. It is possible to use smaller so-
lenoid valves as a result. The EDS require a constant input
pressure.
Conditions for Setting the DTC
S Output voltage of the EDS 3(at ON) is 12 volts.
S No DTC P1839, P1841.
S Immediately after the above condition occurs.
Action Taken When The DTC Sets
S The Malfunction Indicator Lamp(MIL) will illuminate.S The TCM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant
4th gear by hydraulic control.
S After ignition OFF/ON : 3rd gear by hydraulic con-
trol. Possible P, R and N also possible.
S Power supply cut off to the EDS valve.
Conditions for Clearing the MIL/DTC
S The MIL will turn OFF when the malfunction has
not occurred after three–ignition cycle.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S Using a scan tool can clear history DTCs.
Diagnostic Aids
S When DTC P1840 sets, the possible cause of fault
could be EDS3.
5A1 – 144IZF 4 HP 16 AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE(DTC) P1841
EDS 3 OUTPUT OPEN
Circuit Description
The pressure control valves (EDS valves 3,4,5 and 6) are
precision electronic pressure regulators that control the
operation of the clutches, brakes and lock–up clutch.
The valve reduces the system pressure with which the
downstream solenoid valves and electrical pressure regu-
lating valves are supplied. It is possible to use smaller so-
lenoid valves as a result. The EDS require a constant input
pressure.
Conditions for Setting the DTC
S Output voltage of the EDS 3 is less than 10mA.
S No DTC P1839, P1840.
S Immediately after the above condition occurs.
Action Taken When The DTC Sets
S The Malfunction Indicator Lamp(MIL) will illuminate.S The TCM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant
4th gear by hydraulic control.
S After ignition OFF/ON : 3rd gear by hydraulic con-
trol. Possible P, R and N also possible.
S Power supply cut off to the EDS valve.
Conditions for Clearing the MIL/DTC
S The MIL will turn OFF when the malfunction has
not occurred after three–ignition cycle.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S Using a scan tool can clear history DTCs.
Diagnostic Aids
S When DTC P1841 sets, the possible cause of fault
could be EDS3 valve.
5A1 – 146IZF 4 HP 16 AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE(DTC) P1850
SOLENOID 1 OUTPUT SHORTED TO GROUND
Circuit Description
The shift solenoids are two identical, normally open elec-
tronic exhaust valves that control upshifts and downshifts
in all forward gear ranges. These shift solenoids work to-
gether in a combination of ON and OFF sequences to con-
trol the line pressure and shift mechanisms(clutches,
brakes).
Solenoid 1 controls the high or low of the line pressure
(flow to each clutch valve) by the operation type (ON/
OFF), i.e. solenoid 1 is ON, line pressure will be low
(87~116psi (6~8bar)), solenoid 1 is OFF, line pressure will
be high (232~261psi (16~18bar)). Solenoid 2 controls the
oil flow to clutch valve E or lock–up clutch valve by the ON/
OFF signal.
The TCM monitors numerous inputs to determine the ap-
propriate solenoid state combination and transaxle gear
tor the vehicle operating conditions.
Conditions for Setting the DTC
S Solenoid wiring shorted to ground.
S No DTC P1851, P1852.S Immediately after the above condition occurs.
Action Taken When The DTC Sets
S The Malfunction Indicator Lamp(MIL) will illuminate.
S The TCM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant
4th gear by hydraulic control.
S After ignition OFF/ON : 3rd gear by hydraulic con-
trol. Possible P, R and N also possible.
Conditions for Clearing the MIL/DTC
S The MIL will turn OFF when the malfunction has
not occurred after three–ignition cycle.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S Using a scan tool can clear history DTCs.
Diagnostic Aids
S When DTC P1850 sets, the possible cause of fault
could be solenoid 1.
5A1 – 148IZF 4 HP 16 AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE(DTC) P1851
SOLENOID 1 OUTPUT SHORTED TO POWER
Circuit Description
The shift solenoids are two identical, normally open elec-
tronic exhaust valves that control upshifts and downshifts
in all forward gear ranges. These shift solenoids work to-
gether in a combination of ON and OFF sequences to con-
trol the line pressure and shift mechanisms(clutches,
brakes).
Solenoid 1 controls the high or low of the line pressure
(flow to each clutch valve) by the operation type (ON/
OFF), i.e. solenoid 1 is ON, line pressure will be low
(87~116psi (6~8bar)), solenoid 1 is OFF, line pressure will
be high (232~261psi (16~18bar)). Solenoid 2 controls the
oil flow to clutch valve E or lock–up clutch valve by the ON/
OFF signal.
The TCM monitors numerous inputs to determine the ap-
propriate solenoid state combination and transaxle gear
tor the vehicle operating conditions.
Conditions for Setting the DTCS Solenoid wiring shorted to power.
S No DTC P1850, P1852.
S Immediately after the above condition occurs.
Action Taken When The DTC Sets
S The Malfunction Indicator Lamp(MIL) will illuminate.
S The TCM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Failure Records buffer.
Conditions for Clearing the MIL/DTC
S The MIL will turn OFF when the malfunction has
not occurred after three–ignition cycle.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S Using a scan tool can clear history DTCs.
Diagnostic Aids
S When DTC P1851 sets, the possible cause of fault
could be solenoid 1.
5A1 – 150IZF 4 HP 16 AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE(DTC) P1852
SOLENOID 1 OUTPUT OPEN
Circuit Description
The shift solenoids are two identical, normally open elec-
tronic exhaust valves that control upshifts and downshifts
in all forward gear ranges. These shift solenoids work to-
gether in a combination of ON and OFF sequences to con-
trol the line pressure and shift mechanisms(clutches,
brakes).
Solenoid 1 controls the high or low of the line pressure
(flow to each clutch valve) by the operation type (ON/
OFF), i.e. solenoid 1 is ON, line pressure will be low
(87~116psi (6~8bar)), solenoid 1 is OFF, line pressure will
be high (232~261psi (16~18bar)). Solenoid 2 controls the
oil flow to clutch valve E or lock–up clutch valve by the ON/
OFF signal.
The TCM monitors numerous inputs to determine the ap-
propriate solenoid state combination and transaxle gear
tor the vehicle operating conditions.
Conditions for Setting the DTC
S Solenoid wiring open.
S No DTC P1850, P1851.S Immediately after the above condition occurs.
Action Taken When The DTC Sets
S The Malfunction Indicator Lamp(MIL) will illuminate.
S The TCM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant
4th gear by hydraulic control.
S After ignition OFF/ON : 3rd gear by hydraulic con-
trol. Possible P, R and N also possible.
Conditions for Clearing the MIL/DTC
S The MIL will turn OFF when the malfunction has
not occurred after three–ignition cycle.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S Using a scan tool can clear history DTCs.
Diagnostic Aids
S When DTC P1852 sets, the possible cause of fault
could be solenoid 1.
5A1 – 152IZF 4 HP 16 AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE(DTC) P1853
SOLENOID 2 OUTPUT SHORTED TO GROUND
Circuit Description
The shift solenoids are two identical, normally open elec-
tronic exhaust valves that control upshifts and downshifts
in all forward gear ranges. These shift solenoids work to-
gether in a combination of ON and OFF sequences to con-
trol the line pressure and shift mechanisms(clutches,
brakes).
Solenoid 2 controls the high or low of the line pressure
(flow to each clutch valve) by the operation type (ON/
OFF), i.e. solenoid 2 is ON, line pressure will be low
(87~116psi (6~8bar)), solenoid 1 is OFF, line pressure will
be high (232~261psi (16~18bar)). Solenoid 2 controls the
oil flow to clutch valve E or lock–up clutch valve by the ON/
OFF signal.
The TCM monitors numerous inputs to determine the ap-
propriate solenoid state combination and transaxle gear
tor the vehicle operating conditions.
Conditions for Setting the DTC
S Solenoid wiring shorted to ground.
S No DTC P1854, P1855.S Immediately after the above condition occurs.
Action Taken When The DTC Sets
S The Malfunction Indicator Lamp(MIL) will illuminate.
S The TCM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant
4th gear by hydraulic control.
S After ignition OFF/ON : 3rd gear by hydraulic con-
trol. Possible P, R and N also possible.
Conditions for Clearing the MIL/DTC
S The MIL will turn OFF when the malfunction has
not occurred after three–ignition cycle.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S Using a scan tool can clear history DTCs.
Diagnostic Aids
S When DTC P1853 sets, the possible cause of fault
could be solenoid 2.